Functions and features of Intra touch roughness profilometer

1、 Core measurement function

1. Multi range configuration, covering a wide range of applications

• Range options: Provide1 mm, 2 mm, and 28 mmThree measuring ranges to meet different accuracy requirements:

• 1 mm/2 mm rangeSuitable for precision metal forming and small parts such as gear tooth surfaces and precision moldssurface roughnessandMicroscopic contourmeasurement

• 28 mm rangeSuitable for larger components such as machined parts and shaft partsMacro shape error(such as straightness, roundness) andwavinessmeasurement

• Application scenariosPrecision manufacturing, aerospace, automotive parts, mold processing and other fields.

2. High precision driving and data acquisition

• Horizontal drive box: Equipped with50mm strokeThe drive box, taking into account bothPortability of workshop environmentandLaboratory level accuracySuitable for rapid on-site measurement.

• straightness errorThe straightness error of the horizontal driving benchmark is0.40 μm/50 mmEnsure the accuracy of measuring large-sized workpiecesReference accuracyEspecially suitable for analyzing waviness and shape errors.

• Data sampling interval：0.5 μ m horizontal sampling intervalIt can capture small features such as fine patterns and machining knife marks, improving the measurement efficiency of small parts or complex contours.

3. Flexible workpiece adaptation capability

• Manually adjust the column: Support manual adjustment of column height, compatibleLarge or large-sized workpieces(such as heavy machinery components), providing stable measurement benchmarks, reducing clamping time, and improving workshop production efficiency.

2、 Software Analysis and Function Expansion

1. Talyprofile software: full parameter surface analysis

• Roughness and waviness parameters: Built inISO standard parameters(such as Ra, Rz, Ry, etc.) and waviness parameters (such as Wa, Wz) meet the measurement requirements of national and international standards.

• Shape Error Analysis: Support measurement and evaluationRadius, angle (slope), size deviationAnd provide removal tools (such as Gaussian filtering, 2RC filtering) to eliminate noise and optimize data quality.

• Programmability: SupportCustomize measurement processAdapt to workshop batch testing requirements and reduce manual operation errors with report templates.

2. Comparison and contour analysis function

• Double contour comparison: The measured contour can be compared withOriginal part design outlineOverlay and compare (or standard part contour) to visually display deviations, making it easy to quickly determine whether the workpiece is qualified.

• Contour analysis (requires hardware support): SupportDirect comparison between design data (such as CAD files) and actual measurement resultsGenerate error distribution reports, suitable for precise detection of complex surfaces such as blades and cams.

3. 3D Shape Expansion (TalyMap 3D Analysis)

• By pairingSpecial hardware(such as 3D scanning module), can expand 2D contour data toThree dimensional surface morphology analysisThe measurement parameters include three-dimensional roughness (such as Sa, Sz), volume characteristics, etc., which are suitable for scenarios that require comprehensive evaluation of surface integrity (such as coating uniformity, friction performance analysis).

3、 Product features and advantages

1. Balance between accuracy and portability

• High precision drive systemEnsure laboratory level measurement results,50mm drive boxThe manual column design allows for flexible use in the workshop without the need for a fixed installation environment.

2. User friendliness

• Simple and intuitive interfaceSupports graphical operation guides, reduces training costs for operators, and is suitable for workshop workers to quickly get started.

• 定制化配置Measurement parameters, report formats, and interface layouts can be adjusted according to user needs to adapt to specific testing processes.

3. Durability and reliability

• Structural design is aimed atIndustrial environment optimizationStrong resistance to vibration and dust, suitable for high load scenarios such as workshops, ensuring long-term stable operation.

4、 Typical application scenarios

• Precision machining inspectionMeasure the surface roughness and contour accuracy of precision parts such as gears, bearings, and cutting tools.

• Mold manufacturingCheck the profile of stamping and injection molds to ensure consistency with design data.

• Analysis of large workpiecesMeasurement of shape errors and waviness in automotive engine cylinder blocks and aerospace structural components.

• Research and Quality ControlUsed for quality sampling in material surface performance research, process optimization, and mass production.