German DITTEL Balance Head Sensor Monitoring Module

German DITTEL Balance Head Sensor Monitoring Module

Beijing Kaishengyuan Technology Co., Ltd. has the advantage of supplying Dittel Messtechnik GmbH products

Brand Introduction

German DITTEL Balance Head Sensor Monitoring Module

DITTEL, a German company founded in 1959, is dedicated to the development and mass production of aviation electronic products. Today, as part of the Marpos Group, DITTEL Germany offers personalized choices and recommendations in the fields of balance and process monitoring to customers, enabling successful implementation of requirements and applications from planning to training. They also record market trends in order to work closely with their customers to incorporate them into the development of new products. The main products of the German DITTEL brand company include DITTEL balance heads, DITTEL sensors, DITTEL monitoring modules, DITTEL displays, DITTEL control units, DITTEL electronic modules, and other related products.

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Product Series Introduction

Grinding machine balance system

Mechanical and Electrical Balance System

Balance head for flange or spindle installation

The mechanical balance system used for detecting, balancing, and compensating for imbalances consists of a balance head, high-precision acceleration sensor, and electronic module. According to the design of the balance head, acoustic emission sensors can be integrated. Therefore, due to modular design, the system can be easily expanded through acoustic emission modules. This further optimizes the overall performance.

Balance head ST

Include all wheel centers that may be balanced by the maintenance free balancing head (spindle assembly - ST) with the grinding machine spindle hole in China's electromechanical system. The minimum diameter of the balance head is 28 millimeters, and the maximum diameter is 28 millimeters.? Urine at 20000 revolutions per minute, maximum. The current diameter is 70 millimeters. The balance head can change its installation length, ability to assemble counterweights, and structure (with two adjacent counterweights or no torque). We? Custom Beautify Edition provides a suitable balance head for your application. AE sensors can be integrated into the balance head and transmission, and it is possible to install or externally at the end of the spindle, depending on the designed spindle.

Balance Head FT

This type of electromechanical balancing head is suitable for all grinding machines without automatic wheel change and has been fixed by the upper mounted flange spindle (flange type - FT). This transmission can be done through a scalable contact (FTR), with an attached transmitter (AT), or contactless transmission. The size range is from 50 million-165 millimeters and the maximum value.? It is possible for urine to reach up to 12000 liters per minute. This balance head is easy to install and has maintenance freedom. This is important for the system, especially for the modification of machines. Optionally, the AE sensor is integrated into the balance head.

Balance Head 2-Spindle System

Developed specifically for use in high-precision grinding machines, this customized balancing head can compensate for the unbalanced grinding wheel. Especially for wide grinding wheels or one spindle on two wheels, this head can be used at speeds up to 10000 revolutions per minute. The compact design, maintenance free, and integrated AE sensor are the characteristics of the 2-plane balance head.

electronics

M7002 / MA7002

2-plane equilibrium system

The M7002/MA7002 unit is developed specifically for high-precision grinding machines and can detect imbalances on two planes. 2-Plane Automatic Mode compensates for imbalances through a new generation of balancers with deterministic balancing capabilities. Fully automatic and high-speed operation will reduce dynamic imbalance.

M6000

The M6000 electromechanical balance control electronic device is developed specifically for use in precision machine tools. M6000 measures the quantity and position of any wheel imbalance. The balance weight of using electromechanical adjustment is compensated during grinding interruption - with high precision, non-contact, and operating RPM.

M5100

The M5100M combines monitoring and control electronics required for electromechanical balancing to optimize the grinding process. The device is controlled through a menu displayed on a glowing monochrome LCD monitor.

Hydraulic balance system H6000

The H6000 hydraulic balance control electronic device is developed specifically for use in precision grinding machines without a balance system in the center of the grinding spindle. During the interruption of the grinding process, H6000 continuously measures the size and position of any wheel imbalance and calculates the size and position of the compensating weight. Then inject the cooling lubricant into one of the chambers of the balance container - with high precision, non-contact, fully automatic, and operating RPM.

HBA4000R

The hydraulic balance system HBA4000R is used to retrofit our 19 inch rack mounted devices HBA3001 and HBA4000. HBA4000R is mainly developed for high-precision grinding machines, capable of detecting, evaluating, and monitoring imbalances. The rapid and precise compensation of imbalance is achieved through liquid media (coolant or oil). It is injected into a circular container with 3 or 4 chambers through a nozzle, which is mounted on a rotating wheel flange - * automatic, contactless, and balanced at operating speed

Pre balancing system

P6000

During the "pre balancing" process, the imbalance is measured while the machine is running and compensated for by moving the correction weight or adding a defined weight to the wheel clamping flange. The spindle is balanced in one or two planes, depending on the application.

Unfolding angle method:

Compensate for imbalance by moving two equally heavy weights (sliders) to the calculated position.

Fixed position method:

Compensate for imbalance by adding defined weights (such as screws) at specific locations.

P6001FD

Manual single plane balancing

The manual balancing system P6001FD is developed specifically for milling machines and (vertical) lathes operating in the low RPM range. Especially when dealing with asymmetric workpieces, vibration should be as low as possible to increase the service life of bearings and improve workpiece accuracy.

By using our system and components to monitor and control grinding applications and finishing processes, the efficiency and safety of your grinding machine will be improved.

Acoustic emission sensor

Acoustic emission sensor

Static AE sensor

These sensors can be used for fixed dressing tools, single point diamonds, and blade type diamonds. They can be installed on the dresser, on the workpiece spindle head, on the tailstock or spindle housing. Not only can it monitor the dressing process, but it can also control the entire grinding process. The characteristics of these sensors are easy installation and high signal quality. This static sensor comes in different shapes, sizes, and installation options. (Read more)

AE Fluid Sensor:

The AE signal will be sent in the opposite direction of the flowing liquid jet from the machine's coolant system (coolant or cutting oil emulsion). By electrically and acoustically isolating the AE fluid sensor from the machine tool, we managed to suppress the background noise of the machine tool.

Rotating AE sensor

The non-contact AE sensor M - and the complimentary sensor M - are provided, for example, for installation on the form roller or contour roller, and can be installed directly on the center grinding wheel or dressing wheel. The simple assembly and measurement on the rotating axis can provide the best signal-to-noise ratio, which goes without saying.

For installation in the dressing or grinding spindle, a miniature M-sensor would be the correct solution. This sensor can simultaneously monitor the dressing and grinding process, and we pick up the signal directly where they occur.

The customized AE ring sensor can be installed on a chuck, on a grinding wheel shaft, or on a dressing spindle. Using high-speed ring sensors - for internal grinding and trimming systems, signals can be obtained at higher RPMs.

Acoustic emission electron

AE6000basic

For the automation of grinding or finishing sequences, optimizing processes and ensuring safe workpiece quality have become increasingly important. Acoustic emission (AE) signals are an ideal and safe evaluation quality standard.

S6000

The AE signal of S6000 will be visualized through the optical LED of a WINDOWS based machine. Sensitron6 is a new type of AE evaluation electronic device that can help monitor and stabilize complex grinding processes. High performance grinding process monitoring and control electronic devices are easily integrated into machine control, where they evaluate signals detected by highly sensitive AE sensors.

Sensor 6

Sensitron6 reliably detects the initial contact between the grinding tool and the workpiece, detects sparks, and automatically changes the feed rate to reduce idle grinding time without compromising quality. The integrated collision monitoring function in the workspace is a useful safety measure that can minimize the costs incurred due to collisions. People can choose sensors and evaluate electronic devices manually through buttons or automatically through machine control. The AE signal is displayed on the LED bar chart (with 30 scales). For the automation of grinding or finishing sequences, optimizing processes and ensuring safe workpiece quality have become increasingly important. Acoustic emission (AE) signals are an ideal and safe evaluation quality standard. The AE signal of S6000 will be visualized through the optical LED of a WINDOWS based machine.

P3SE

P3SE is a grinding machine monitoring system based on acoustic emission sensor technology. This system can meet and solve different needs, including continuous inspection of processes, inspection of gap elimination completion, wheel dressing, and collision prevention. P3SE can be used as a sliding solution or with a casing. There are two physical channels and four logical channels used for evaluation.

AE4100

The 4100 series is very suitable for visualizing and monitoring the grinding process on grinders that do not have their own monitors equipped with machine control devices. The use of acoustic emission systems enables users to optimize grinding and dressing processes, reduce air grinding, and monitor collisions between grinding wheels and workpieces. The entire 4100 series is controlled through a menu (in 5 languages) and displayed on a glowing monochrome LCD monitor. Evaluate the data provided by high-sensitivity acoustic emission sensors for electronic devices. Up to 31 envelopes and their related parameters can be saved.

The use of this system helps optimize grinding and finishing processes and reduce air grinding volume. The device is controlled through a menu displayed on a glowing monochrome LCD monitor. The dynamic threshold can be evaluated using an additional envelope monitoring module.

The additional envelope module inside AE4100-1E dynamically monitors the process by measuring and evaluating the output voltage of sensors over time. Any value above or below the predefined envelope will send an error message to the machine control.

The combination device AE4100-1P combines the functions of pre balancing/on-site balancing and process monitoring. On AE4100-1P, one vibration sensor for monitoring imbalance and up to four AE sensors can be connected.

AE6000

The automatic grinding or finishing process must operate safely and stably, and produce a consistent level of workpiece quality. The process monitoring based on high-sensitivity acoustic emission sensors combined with AE6000 evaluation units is an ideal solution to improve process stability. This system can be used to reduce air grinding time, detect contact, detect the first cutting during contact dressing, monitor dressing, monitor grinding process, and monitor wheel damage or collision. DM6000

The DM6000 process monitoring module enables you to evaluate sensor based internal control data. In the past few years, the increasing demand for grinding processes has led to the introduction of new technologies. In order to fully utilize the machine's reserves at increasingly high cutting speeds, appropriate sensors must be used to detect thresholds during the grinding and finishing process. If the measured data exceeds the tolerance, corrective measures can be taken before the process deteriorates without the intervention of machine operators. Internal control data, such as torque, is transmitted to the monitoring module via Profibus. The dataset for each monitoring strategy can be flexibly assigned to a signal source. AE/crash, voltage input and Profibus input are treated equally and can be used for envelope monitoring. When using digital drivers, internal control data can even be used for sensorless process monitoring. Provide feedback to the control through Profibus or static interface.

Multifunctional - Electronic and Remote Control

M5100MA - Series: Balance and AE Control System

M5100MA combines the monitoring and control electronics required for electromechanical balancing with the evaluation of data generated by high-sensitivity acoustic emission sensors to optimize grinding and finishing processes. The device is controlled through a menu displayed on a glowing monochrome LCD monitor.

DS6000- Series: Modular System for Balancing and Acoustic Emission

DS6000 (Dittel System 6000) represents the new generation of process monitoring and balancing electronic devices, serving as an interface between automation systems and sensors and/or balancing components, combining parameter initialization, signal processing, and signal evaluation. The DS6000 product series adopts modular design, which can be added and combined with each other. This innovative concept is highly flexible in meeting customer requirements, providing users with more features and being very easy to operate. DSCC software (DITTEL System Control Center) is developed for Windows based automation systems such as Siemens SINUMERIK, Heidenhain, Fanuc, Bosch Rexroth, and PC. Communication between modules and automation systems is conducted through static interfaces such as PROFIBUS, RS232, or Ethernet. All modules, their controls, and related measurement signals can be displayed on the machine monitor, allowing the operator to fully understand all functions and information. All the data required for time-saving batch debugging can be saved in XML files and transferred to other machine control systems. This also makes it easy to restore factory settings. Our system can also be operated independently of the automation system using DITTEL's RC6000 or PC6000 remote control. This also makes it easy to restore factory settings. Our system can also be operated independently of the automation system using DITTEL's RC6000 or PC6000 remote control. This also makes it easy to restore factory settings. Our system can also be operated independently of the automation system using DITTEL's RC6000 or PC6000 remote control.

P7: Integrated solution: Balance, AE monitoring, and metering

The P7 electronic system is a multifunctional process control device that can optimize grinding processes and wheel dressing cycles through pre-processing, in-process and post-processing measurement control, machine vibration monitoring, manual and automatic wheel balancing. P7 can be configured to adapt to various instrument applications, capable of managing measuring heads, electronic and pneumatic plugs, contact probes, and Marpos Dittel acoustic emission (AE) sensors. P7 can connect all Marposs Dittel electromechanical balancers, control machine vibration, and dynamically compensate for any wheel imbalance to improve the surface smoothness and geometric shape of the workpiece, and extend the life of the wheel. The P7 modular platform allows for a wide range of hardware and software options to be configured to suit specific applications. The system offers different types of enclosures with local or remote control panels, providing installation solutions for all machine types. The system utilizes a series of cards to control various measurements, electromechanical balancers, and transmissions

Remote Control: M5000B, RC6000, PC6000, and P7 Remote Control

For each series, you can use an external control unit, such as a window based control device that cannot be operated and visualized using the Windows interface. If all devices have displays, the control unit can provide a basic size advantage in terms of space. The system can be connected through standard interfaces such as RS232, eliminating unnecessary connection processes.

Multifunctional - Electronic and Remote Control

M5100MA - Series: Balance and AE Control System

M5100MA combines the monitoring and control electronics required for electromechanical balancing with the evaluation of data generated by high-sensitivity acoustic emission sensors to optimize grinding and finishing processes. The device is controlled through a menu displayed on a glowing monochrome LCD monitor.

DS6000- Series: Modular System for Balancing and Acoustic Emission

DS6000 (Dittel System 6000) represents the new generation of process monitoring and balancing electronic devices, serving as an interface between automation systems and sensors and/or balancing components, combining parameter initialization, signal processing, and signal evaluation. The DS6000 product series adopts modular design, which can be added and combined with each other. This innovative concept is highly flexible in meeting customer requirements, providing users with more features and being very easy to operate. DSCC software (DITTEL System Control Center) is developed for Windows based automation systems such as Siemens SINUMERIK, Heidenhain, Fanuc, Bosch Rexroth, and PC. Communication between modules and automation systems is conducted through static interfaces such as PROFIBUS, RS232, or Ethernet. All modules, their controls, and related measurement signals can be displayed on the machine monitor, allowing the operator to fully understand all functions and information. All the data required for time-saving batch debugging can be saved in XML files and transferred to other machine control systems. This also makes it easy to restore factory settings. Our system can also be operated independently of the automation system using DITTEL's RC6000 or PC6000 remote control. This also makes it easy to restore factory settings. Our system can also be operated independently of the automation system using DITTEL's RC6000 or PC6000 remote control. This also makes it easy to restore factory settings. Our system can also be operated independently of the automation system using DITTEL's RC6000 or PC6000 remote control.

P7: Integrated solution: Balance, AE monitoring, and metering

The P7 electronic system is a multifunctional process control device that can optimize grinding processes and wheel dressing cycles through pre-processing, in-process and post-processing measurement control, machine vibration monitoring, manual and automatic wheel balancing. P7 can be configured to adapt to various instrument applications, capable of managing measuring heads, electronic and pneumatic plugs, contact probes, and Marpos Dittel acoustic emission (AE) sensors. P7 can connect all Marposs Dittel electromechanical balancers, control machine vibration, and dynamically compensate for any wheel imbalance to improve the surface smoothness and geometric shape of the workpiece, and extend the life of the wheel. The P7 modular platform allows for a wide range of hardware and software options to be configured to suit specific applications. The system offers different types of enclosures with local or remote control panels, providing installation solutions for all machine types. The system utilizes a series of cards to control inputs from various measurement, electromechanical balancers, and sensing devices. Other modules provide logical I/O, fieldbus support, and graphic display control.

Remote Control: M5000B, RC6000, PC6000, and P7 Remote Control

For each series, you can use an external control unit, such as a window based control device that cannot be operated and visualized using the Windows interface. If all devices have displays, the control unit can provide a basic size advantage in terms of space. The system can be connected through standard interfaces such as RS232, eliminating unnecessary connection processes.

By using our system and components to monitor and control grinding applications and finishing processes, the efficiency and safety of your grinding machine will be improved.

This system is suitable for surface grinding, external cylindrical grinding, internal cylindrical grinding, gear grinding, or tool grinding - whether it is grinding steel, ceramic, or glass workpieces. When using CBN and diamond grinding wheels, the monitoring process is necessary.

From the beginning, DITTEL has represented precision, quality, and reliability.

Since July 2012, DITTEL has become a part of the Marposs Group.

Dittel's main products in Germany include Dittel DS6000 (DITTEL System 6000) electronic modules, Dittel Sentitron 6 electronic modules, Dittel 5000 series electronic modules, Dittel 4000 series electronic modules, Dittel electromechanical balance products, Dittel hydroelectric balance products, Dittel AE sensors, Dittel static AE sensors, Dittel rotary AE sensors, Dittel AE fluid sensors, Dittel spindle data units, and other vibration sensors, cables, connecting cables, Dittel mechanical dynamic balance heads, Dittel horizontal balance heads, Dittel balance rings, Dittel types, Dittel M types, Dittel magnetic sensors, etc. ttelLCD display device EISELE gearbox

Partial product model display:

Dittel PART 829-2-01 ARTNO.F20466 Balance Head

DITTEL Built in Dynamic Balancing Instrument M6000

DITTEL F21134 Balance Block Assembly

DITTEL F20480 displacement sensor

DITTEL AE6001 Automatic Controller

DS6000、P6000、Mini-SDitteI

DITTEL sensor Dittel

Dittel Manual Single Plane Balancing System P6001FD

Dittel Messtechnik balance device F20621

SN.11267SN 0711-12863D86899-Landsberg Qs-gepr'

Vibration sensor DITTEL F20038

Transmitter DITTEL F20118

Receiver DITTEL F20387

Sensor DITTEL F20731

DITTEL F61003 sensor

sensor

DITTLE F20644

DITTEL F20038

VIAL F21300 6

DITTEL P261X-DO

DITTEL PS600-RO10H-1SS-2NMl

DITTEL PEO3.00.25

Dittel Ko 020018

DITTEL F21422 Favored Nation

DITTLE F21490

DITTEL AE SENSOR 105B F21350

DITTEL transmitter F20118

DITTEL Receiver F2038DITTEL K1052000

DITTEL K1082000

DITTEL K1122000

DITTEL M6000

DITTEL K0020018

CHAPTER E59420

DITTEL AE6000

DITTEL SSW6000

DITTLE F21422

DITTLE F21421

DITTLE F21420

DITTEL AE6001

DITTEL K2011500

DITTEL 41051500(F20146 15M)

DITTLE F20699

DITTEL AE6000

DITTEL AE6000

DITTLE F21313

DITTEL E59700

DITTLE F21490

DITTEL F21324 PN:832/G03KH SN:5798

DITTEL K10300509100938248 CH3 SUU240

DITTLE 7083602 CH3 SUU240

DITTEL Sensitive thorium2

DITTEL K2010500 5M

DITTEL F21543 Proj.401043-3

DITTEL F21542 Proj.401043-2

DITTEL K20-10500

TITLE 829-2-d4

DITTEL Controller M5100M/90-264VAC/0-10V/210-110 FOR M500 system

DITTEL FSG 90 GTRX walter dittel

DITTEL FSG 90 GTRX walter dittel

DITTEL AE SENSOR 105B F21350

DITTEL M 6000

CHAPTER E 59474

DITTEL BA 1020 D

DITTEL TNC-BNC F20207

DITTLE F20917

DITTEL F20019

DITTEL M6000

DITTEL K0011000

DITTEL DS6000 E59474

DITTEL K1020098

DITTEL WK70 S8400

DITTLE F21697

DITTLE F21299

DITTEL K1081000

DITTEL F20038

DITTEL K1051000

DITTEL W00079

DITTEL K1121000

DITTEL DM6000

DITTEL K2140500

DITTLE F21186

CHAPTER E59474

DITTEL K1122500 17821

DITTEL K1040066 (F21118) 8.2973

DITTEL 18442

DITTEL 17104

DITTEL 17815

DITTEL FSG 90 GTRX

DITTEL BA320,NO.F20038

DITTEL ACTIVE,NO.F61115

DITTEL BA320 NO:F20038

DITTEL Active NO: F61115

DITTEL F21453-15M

DITTEL F21495 822-305A

CHAPTER E0056302

DITTEL MB821-7/4A

DITTEL MB821-7/4A

DITTEL MB821-7/4A

DITTEL MB821-7/4A

VIAL SESSION 6

DITTEL M5100M Art-Nr:F21255

VIAL SESSION 6

DITTEL K2011500

DITTEL K1081500

DITTEL E56302, 94B3 S/N:12731

DITTEL F20014

DITTLE F21186

DITTEL K1020098

DITTLE F20671

DITTLE F20671

DITTLE F21587

DITTEL K1020098

DITTLE 4-FACE SCHITTER/F21403

DITTEL BA320D F20038

DITTEL M5000 AE4100-1E F21321

VIAL WK 80 F21870

VIAL Z1000

DITTEL BA1020C

DITTEL TNC-BNC CABLE F2020T

VIAL F20480

DITTEL F20616-15M

DITTEL M5100M /F21255

DITTEL F20018

CHAPTER E58551

CHAPTER E09022

DITTEL AE4100-1

DITTLE F21283

DITTLE F21349

VIAL F21775

DITTLE F20622

DITTEL LCD-display E59700

DITTEL K1052000、DITTEL K1082000、DITTEL K1122000、DITTEL M6000、DITTEL K0020018、DITTEL E59420、DITTEL AE6000、DITTEL SSW6000、DITTEL F21422、DITTEL F21421

DITTEL F21420, DITTEL AE6001, DITTEL K2011500, DITTEL 41051500(F20146 15M)DITTEL F20699, DITTEL AE6000, DITTEL AE6000, DITTEL F21313, DITTEL E59700, DITTEL F21490, DITTEL F21324 PN:832/G03KH SN:5798, DITTEL K10300509100938248 CH3 SUU240, DITTEL 7083602 CH3 SUU240, DITTEL Sensitive thorium2, DITTEL K2010500 5M

DITTEL F21543 Proj.401043-3、DITTEL F21542 Proj.401043-2、DITTEL K20-10500、DITTEL 829-2-d4