Fully automatic bottle washing machine

Equipment model: LW8548AD

Equipment nameFully automatic bottle washing machine

Function: Cleaning+Disinfection+Drying

Cleaning layers: 3 layers

Instrument type: Vertical (floor standing)

Fully automatic bottle washing machineCleaning target:

Suitable for vessels of different materials (glass, ceramics, plastics, and metals), shapes (test tubes, culture dishes, volumetric flasks, conical flasks, measuring cylinders, etc.), capacities, and sizesCleaning, disinfection, and drying；

1. Working conditions

1.1 Working voltage: 380 V ± 10%, 50HZ, power: 10kw;

1.2 Tap water source: Complies with national standards for urban tap water.

1.3 Pure water source: Complies with the Pharmacopoeia 2020 edition pharmaceutical purified water standard.

1.4 Operating environment: General test area, 10-40 ℃

1Control system:

1. Siemens PLC control system from Germany, stable operation, 10 inch LCD touch screen (non-metallic button operation to avoid machine freezing), screen brightness can be adjusted according to user needs; 20 standard cleaning programs, multiple custom cleaning programs can be set as needed;

2. Interlocking device: Electronic door lock for safe operation, which can be opened through buttons, programs, and manual methods;

3. Operation permissions: three-level management permissions for operators, administrators, and system engineers; Each permission can set multiple secondary users for setting and modifying system parameters.

4. Alarm device: The control system alarms for equipment abnormalities and deviations, and can achieve automatic sound alarms. The alarm information is displayed on the screen and automatically printed and recorded. The alarm information can be displayed on the operation interface.

5. The device comes with three language systems: Chinese, English, and Russian;

6. Automatic induction door closing device: After the cabin door reaches a certain position, the instrument automatically recognizes it, and the cabin door buckle is connected to the positioning buckle to automatically close the door without manual pushing.

7. The device has a 3-second delay power on and off function; Prevent customer misoperation;

IIonline monitoring：

1. Interlocking device: Ensure that the door lock cannot be opened while the equipment is in operation to prevent scalding from hot water.

2. Water inflow monitoring: Ensure normal water demand during equipment cleaning process.

3. Dual temperature monitoring: Accurately control the temperature according to the cleaning temperature chart.

4. Overheating protection: When the circulating pump is detected to be overheated, the equipment will automatically shut down to prevent damage to the machine.

5. Cleaning agent monitoring: Ensure that there are sufficient chemical reagents during the cleaning process.

6. The real-time monitoring and display of the entire device's operating status can be achieved through the PID flowchart displayed on the screen.

7. Built in 3 sets of high, medium, and low water level sensing systems to prevent equipment overflow;

IIICirculating system:

Adopting a Swedish imported circulation pump, the maximum circulation capacity can be automatically adjusted from 0-800L/min. It is equipped with soft start and overload prevention sensors to protect the pump from gentle start-up and extend its service life.

4Cleaning agent distribution：

1. Peristaltic pump for liquid acidic additives (1 unit)

2. Peristaltic pump for liquid cleaning agents (1 unit)

3. Built in 2 × 5 liter container of cleaning agent, placed inside the equipment to ensure safety;

4. The equipment automatically adds cleaning agents without the need for manual addition.

5Equipment structure:

1. Loading door: front loading and equipped with a pull-down door; Equipped with a perspective window and lighting, allowing direct observation of the internal cleaning situation.

2. Equipment structure: Adopting a double-layer detachable heat-insulating and soundproof shell design to reduce heat loss. The pipeline welding process complies with the GTAW (Automatic Trajectory Welding) standard.

3. Material: 304 grade stainless steel shell, 316L grade 8K mirror stainless steel inner liner, with strong anti-corrosion function.

4. Water inlet method: The basket frame is coupled and docked from the back of the inner cavity, which can better distribute cleaning solution and make reasonable use of the inner cavity space.

5. Spray system: Equipped with standard upper and lower rotating spray arms, fan-shaped nozzles and asymmetric design to ensure wider cleaning coverage.

6. Loading basket rack: The equipment has 3 built-in water inlets and 4 layers of guide rails, which can simultaneously place 3 layers of basket racks. The basket rack is designed as a module, which can be flexibly matched and used in any combination. Each layer can place 2 module basket racks, and up to 6 module basket racks can be placed at a time to meet the compatibility cleaning of more vessels. It is not an integral basket rack and adopts a rear coupled water inlet. The upper and lower basket racks do not interfere with each other, and the modular basket rack design is more reasonable.

7. Equipment size: L 672 * D 660 * H 1835mm in length, width, and height; Inner cavity volume: 260L;

8. The device has a USB data interface that can be connected to computers, printers, USB drives, etc., and is equipped with a built-in storage chip; The instrument has data traceability function, can store cleaning records, and meets GMP regulatory requirements.

9. The equipment comes with a pure water boosting system;

10. Built in three-layer filtration system to prevent debris from entering the pipeline and causing blockage, thus preventing secondary pollution;

11. The inner cavity adopts a 10% inclined design to ensure drainage, prevent it from becoming a source of pollution, and reduce drying time.

VIDrying system:

1. Air filtration: High efficiency HEPA 14 filter is used.

2. Fan: The air flow rate is 140m3/hour, the temperature can be adjusted to a maximum of 100 ℃, and the drying time can be customized.

3. Hot charging device: 4.5KW.

4. Steam condenser: A dual steam condenser is used to convert water vapor into liquid during the drying process and discharge it, avoiding increasing room humidity while protecting electronic components from damage.

7IoT system:

1. The washer has its own GPS positioning system, which can sense the running status of the equipment and the running data of the equipment to the cloud through the Internet protocol for big data aggregation and analysis. If the equipment fails, it will automatically send a fault message to inform the relevant after-sales personnel, so as to avoid unnecessary repairs and reduce the standby time. (Optional)

2. The device has a built-in printer that can print out the entire cleaning process at any time and has data traceability function. (Optional)

8washability：

Cleaning ability: Clean at least 300 volumetric flasks below 250ml, at least 190 pipettes below 48ml, at least 128 conical flasks below 250ml, at least 76 blue capped flasks below 1000ml, and at least 550 test tubes and colorimetric tubes below 50ml; Single cleaning of liquid phase small bottles ≥ 720; Can be customized according to user needs.

9Technical Service

1. The manufacturer has over 15 years of experience in producing cleaning machines, subject to the business license;

2. Before installing the equipment, the manufacturer's engineer must guide and confirm the installation preparation work with relevant personnel in the user's laboratory.

3. After the equipment arrives at the installation site, the manufacturer will perform free installation and debugging within 7 days of receiving notification from the user until the acceptance criteria are met.

4. The whole machine comes with a one-year free warranty and lifetime maintenance.

5. There is a professional after-sales service team, with professional after-sales installation teams in Southwest, East, North, Central, and South China regions; If the equipment malfunctions, our company will respond promptly within 1 hour, and general issues should be resolved within 24 hours; Major issues or other problems that cannot be quickly resolved should be resolved or a clear solution proposed within one week.

6. We will provide timely answers and assistance to technical inquiries or guidance requests raised by users. Ensure long-term and good technical communication and collaboration with users

qualifications:

1. Testing report: A testing report issued by a national testing institution with CNAS and CMA qualifications, as well as a testing report on the residual amount of equipment cleaning (such as TOC, conductivity, particulate matter residue, anions, pH).

2. Management qualifications: Provide CE, ISO9001, ISO45001, ISO14001 certification certificates and certifications, etc;

3. Basket Frame Report: Provide fatigue test reports, salt spray test reports, surface electrolytic treatment reports, etc. for the stainless steel frame of the basket frame.

4. Water leakage test: Clean all welds in the chamber, water storage tank, etc., ensure there are no welding defects, and pass a 24-hour leak test with 100% water injection.

5. No cross contamination certification materials, pipeline pressure monitoring certification materials.