Flat bottle sorting machine

1. The appearance is simple and beautiful, the structure is novel and unique, and it is easy to maintain. Variable frequency speed regulation transmission synchronization, digital display of working output, fully automatic high-speed operation, easy to connect with various filling lines;

2. The specially designed bottle drop groove can accommodate bottles with similar sizes without the need to replace the drop groove, saving investment. For example, if the diameter of the bottle is the same but the length has changed by 30mm, there is no need to replace the bottle drop groove. Only appropriate adjustments need to be made to the bottle drop groove to achieve this. But when the diameter and length of the bottle change, some components need to be replaced to adapt to the larger changes in bottle shape;

3. The lower part of the cylinder is equipped with a maintenance port, which facilitates maintenance personnel to enter the bottom of the machine. Install maintenance lighting fixtures inside the cabinet;

4. There are comprehensive safety measures in place. When the maintenance door is opened, the machine cannot be started. At this time, the manual operator can be used to control the machine. The bottle sorting machine is equipped with a bottle jam detector on the bottle output turntable, which can effectively protect the safety of the machine. And equipped with a fault indicator light and a touch screen to display the cause of the fault;

5. The main motor can be adjusted through the human-machine interface to conveniently set the production speed, and can automatically start and stop according to the condition of the bottles on the air duct.

Used for organizing disordered polyester bottles, arranging them in an orderly straight line shape, and outputting them through a vacuum conveyor belt The characteristics are: digital bottle sorting speed, fully automatic high-speed operation, easy to connect with various filling lines

Production capacity: 6000 bottles/hour (actual production capacity can only be determined after customers provide bottles)

Applicable bottle diameter: Φ 28- Φ 125

Host size: Φ 2000mm-H1800mm

Suitable bottle height: 150mm-340mm

Whole machine weight: approximately 1350 KG

Main power: 3.0KW

Gas source: 0.5Pa

1. Working process of this device

Bottle storage bin - Bottle hopper - Bottle sorting - Slide to bottle outlet - Air duct

The bottles to be sorted are stored in the bottle storage bin or manually assisted into the bottle hopper of the elevator, lifted by a belt into the cylinder of the bottle discharge machine, driven by the bottle guide plate to the track, and then placed in the correct position by the bottle turner before sliding onto the air delivery track.

2. Structural features

2.1 Enhancing Institutions

The lifting mechanism consists of a bottle hopper, a lifting belt, a frame, etc. The motor operation of the lifting mechanism is controlled by a bottle feeding detector inside the bottle sorting machine barrel.

2.2 Bottle discharge mechanism

The bottle discharge mechanism consists of three parts: the main unit, the fan, and the bottle outlet. The main unit sends the bottles into the track, and the bottle turner corrects the bottles and sends them to the air delivery track.

3. Installation, adjustment, and trial operation of equipment

3.1 Equipment Installation

When the equipment leaves the factory, it is packaged separately: the installation of the equipment is carried out according to Figure 1. Do not use anchor bolts to fix the equipment, adjust the bottom bolts of the equipment to keep it horizontal and ensure that the equipment is stable and reliable.

Correspondingly connect the power and gas sources to ensure the reliable operation of the safety device.

It is necessary to ensure the cleanliness of indoor air and compressed air to avoid contamination of bottles.

3.2 Equipment Adjustment

After the static installation of the equipment is completed, first check that there is no looseness in the fasteners, add lubricating oil to the bearings, then turn on the power, jog the switch to check the direction of motor operation, start the equipment after checking for errors, run it empty and conduct a comprehensive inspection of the equipment operation. Parameter adjustments can only be made after the equipment is normal.

3.2.1 Adjustment of Enhancing Institutions

First adjust the lifting mechanism and the corresponding position of the bottle sorting machine, and then adjust the adjusting screws on both sides under the belt to ensure that the belt always runs in the middle of the bracket.

4. Installation and commissioning of equipment

Our company will send professional engineers to participate in the unpacking inspection and guide the installation at your designated time. They will be responsible for equipment debugging and training machine operators to master the machine proficiently free of charge, and the equipment will be debugged to normal operation. Ensure successful debugging within 30 hours when external conditions such as electricity and gas supply permit.

When the equipment leaves the factory, it is packaged separately: the installation of the equipment is carried out according to the original workshop layout. Fix the equipment with anchor bolts, adjust the bottom bolts of the equipment to keep them horizontal and ensure that the equipment is stable and reliable.

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