FI820F Swedish ABB DCS module AO820V2

FI820F Swedish ABB DCS module AO820V2AO845A SD821 CI840

We shall not be liable for any direct, indirect, special, accidental or consequential damages of any nature or kind arising from the use of this document, nor shall we be liable for any accidental or consequential damages caused by the use of any software or hardware described in this document. If not available beforehandABBWith written permission, this document or its parts may not be copied or duplicated, and the contents of this document may not be transmitted to third parties or used for any unauthorized or illegal purposes. The software or hardware described in this document is provided under license and may only be used, copied, or disclosed in accordance with the terms of such license. This product complies with《EMCcommand89/336/EECHow to translate(Electromagnetic Compatibility Directive)And the Low Voltage Directive

72/23/EEC》The various requirements specified in the document.

CI801Typical installation dimensions of communication modules

CI840Typical installation dimensions of communication modules

TB825Installation dimensions of fiber optic media converter

AI801Analog input module

AI810Analog input module

AI820Analog input module

AI825Analog input module

AI830 RTDInput module

AI835 TCInput module

AI843 TCInput module

AI845Analog input module

AI880/AI880AAnalog input module

AO801Analog output module

AO810Analog output module

AO820Analog output module

AO845Analog output module

DI802Switching input module

DI803Switching input module

DI810Switching input module

DI811Switching input module

DI814Switching input module

DI820Switching input module

DI821Switching input moduleDI825Switching quantity (with

SOE）Input moduleDI830Switching quantity (with

SOE）Input moduleDI831Switching quantity (with

SOE）Input module

DI840Switching input module

DI880Switching input moduleDI885Switching quantity (with

SOE）Input module

DO801Switching output module

DO802Switching output module

DO810Switching output module

DO814Switching output module

DO815Switching output module

DO820Switching output module

DO821Switching output module

DO840Switching output module

SD821Installation dimensions of power module

SD822Installation dimensions of power module

SD823Installation dimensions of power moduleS800 I/OIt is a distributed, highly integrated, modular structureI/OSeries products. the series

I/OProvided simplicityThe installation and wiring methods are simple, and the on-site equipment connection scheme is straightforward, while also supportingABB

Connection of transmission equipment.S800 I/

OThe module and terminal wiring unit have multiple combination options to meet the needs of your project application and installation space

1.1 S800 I/O

main advantagesFlexibility:Integration from small to large scale; Simple installation to

1.2 DIN

guide; The modular structure allows for gradual expansion in the future; Support remote on-site integration, saving hardware, cable, installation and maintenance costs; High reliability and hardware automatic diagnostic testing; Reduce downtime; Parameterized configuration method;Main features of the productuseProfibus DP V1Communication standards; Quickly indicate the fault location through module and channel status indicator lights; Full range of switch inputs/Output and analog input/Output module covers the application scope of the factory; Provide intrinsic safety modules andHARTInterface module; support standardDINInstallation of guide rails; Support dual redundant power supply; Support bus communication medium monitoring, fault reporting, and automatic switching functions; Simple communication connection with the transmission system, achieving minimal communication delay and low cost investmentI/OThe module design has a code lock, and the mechanical lock position of the terminal connection unit must be adjusted to be consistent with the module before the module can be inserted into the terminal connection unit to prevent accidental insertion of the module; Check the electrical integrity of each module during startupIDIf it does not match the configurationI/OThe module does not enter the operational running state; allS800 I/OThe module supports hot swappable replacement without the need for cutting offI/OStation system power supply;55I/OThe module allows forUsed in ℃ environment, compact type40MTUallow inUsed in ℃ environment; Support redundancyProfibusMedia andProfibusThe abbreviations and technical terms for interface units are as follows: S800 I/OSome abbreviations and technical terms that need to be familiar with when producing series products: Terminology and abbreviationsdescriptionFCIFieldbus interface devices, willModulesConvert to standard fieldbus24ProfibusAt the same time, it provides system power supply capability, and the module can be managed to the maximum extent possibleaI/OModuleI/O Cluster I/OstandModulesExpansion connection, connected to via fiber optic cableFCIOn the module, each12ClustersupportaI/OModuleModuleBus ABBDedicated internal connectionI/OBus technology, with electrical or optical fiber as the mediumMTUThe module terminal unit is a passive base that includes process connection terminals and ModulesConnection Function Chapter 2Product Description andI/OProduct Description for SelectionS800 I/OIt is a usageProfibusRemote communication standardsI/OAt the same time, it also has the ability to directly communicate withABBThe function of connecting transmission equipment, module parameters can be configured through the bus, typical parameters include tag name, signal range, filtering time, etc. The module status is indicated by a series of indicator lights and can also be remotely tested through the bus. The analog numerical value is represented as the signal range0~100%，4AI/AOEach moduleaI/ORefresh the scanning cycle once,10RTD/TCEach moduleaI/OThe scanning cycle is refreshed once, and the values are periodically transmitted on the bus. The transmission capacity depends on the bus and the bus master device, and the bus interface module is scanned periodicallyI/OModule, with a cycle value of4~108ms, depending on I/OType and quantity of modules.Bus interface communication module2FCIRedundant installationA redundant interface communication moduleFCI, oneFCIOperation as the main mode, another oneFCIOperating in hot standby mode,FCIHaving the ability to diagnose and test oneself, when the main diagnosis is detectedFCIAutomatically switch to hot standby in case of malfunctionFCIfunction. If choosing redundancyFCIAnd redundancyModules I / OWhen on the bus, the master2FCIcan be controlleditemModulesBus, as the mainFCIWhen there is a malfunction, the hot standby2FCISimultaneously switch to take overitemModulesBus. When installing such modules, the input signal is collected by the main mode input module, and all redundant input modules have their own diagnostic capabilities. When the main mode input module fails, the hot standby input module will automatically switch to the main mode operation. When installing analog output modules, in normal redundancy mode, each output module outputs half of the current to the load,AOThe module itself has diagnostic capabilities. When a fault is detected in an output module, it automatically cuts off the output connection of the faulty module and communicates directly with the normal module, outputting current to the load at full load. When installing switch output modules, in normal redundancy mode, each output module works in parallel with no difference in output between themDOWhen the module malfunctions, it will automatically cut off the signal to a low level state while functioning normallyDOIt will output work normally.I/OExpand clusters（1I/O Cluster）CompositionFiber optic cables with ordinary or redundant interfaces12Modulebus ModemModules, at mostaS800 I/OModule; Instructions for using communication protocolsS800 I/OThe station can be accessed throughFCIFieldbus communication interface moduleCI801/CI840connect toProfibusOn the internet. among whichCI840Support communication redundancy function,S800 I/OStation work as the standardSlaveEquipment.FCIModule andBase ClusterinsideS800 I/OInternal communication is used for communication between modulesModules, with extensionsCluster I/OCommunication between modules within the station requires the use of optical fibersModulebus ModemThe number of modules and fiber optic media converters. Usually twoClusterThe maximum distance between them is15m(Plastic optical fiber) or200m（HCSThe maximum distance when using a fiber optic medium converter is1000m（1.53280ft5）. The factory provides standard plastic fiber optic distances、The15mIn oneClusterInternal（BaseOr expand)ModulesThe transmission throughMTUorS800LModule implementation. eachMTUandS800LThe module has one bus pin and socket on each side for implementationFCIorModulesModule andI/OAutomatic connection of communication between modules, generallyModulesThe length cannot exceed2.5mAt the same time, it is necessary to provide for eachMTUorS800LThe address code of the module, and at most one12ClusterInternal supportaI/OModule.Modulebus ClusterIt can be flexibly expanded according to on-site needs, but the entire24I/OThe total number of station modules cannot exceedOne.FCIProduct Description of Communication Interface ModuleS800 I/OThe station supports the following bus communication interface modules:CI840standardProfibus-DP V1Fully redundant communication interface; All modules have an isolated24V DCPower interface, input power voltage range is19.2~30V DCThe power module can be usedSD821/SD822/SD823At the same time, it can be usedSS822The power status signal provided by the power switching unit enables automatic monitoring of the power module status and automatic switching of redundant power supplies.CI801Having a standard9DtypeneedleProfibus DPConnectors and throughTB806/TB842Connecting optical fibersModulesThe interface.CI840Through matching2TU846/TU847The base implements redundant connections, including power interfaces andA standard9Dtypeneedle2Profibus2Connection interface, as well asA service interface, andSet a rotary switch for each address.CI840passTB806/TB842orTB846/TB842Connect to fiber optic cableModules.CI840Through matching2TU846/TU847The base implements redundant connections, including power interfaces andA standard9Dtypeneedle2Profibus2Connection interface, as well asA service interface, andSet a rotary switch for each address.CI840passTB806/TB842orTB846/TB842Connect to fiber optic cableModules.CI801andCI840Support runtime hot configuration（HCIR）AndHARTInformation transmission（HART pass through）Function.4FCIThe front panel provides a series of module status display and diagnostic indicator lights. There are a total ofTypes ofI/OModule: S800 I/OModule: Designed to be connected to the module terminal unit 1Ready to use, can be hot swappableS800 I/O

Module; Type descriptionMTUDI801 LDiscrete input24 V d.c., 1*16

Channel, isolation voltage level is50 VDI802 LDiscrete input

120 V a.c., 110 V d.c. 8*1Channel, isolation voltageDI803 LDiscrete input

230 V a.c., 220 V d.c. 8*1Channel, isolation voltageDI810Discrete input24 V d.c., 2*8

Channel, isolation voltage level is

50 V TU810

TU812

TU814

TU830

TU833TU838DI811Discrete input48 V d.c., 2*8

Channel, isolation voltage level is

50 V TU810

TU812

TU814

TU830

TU833TU838S800L I/OModule: directly installed ontoDINOn the guide rail, including detachable components

I/OWiring terminals, this type of module cannot achieve heatingPlug and unplug function;S800redundancyI/O: Use dedicatedI/OBase, and pairedI/OModules, applied in environments with redundant operation requirements, provide rich equipment diagnostic information.S800 I/OSafety barrier module: use dedicatedI/OBase, directly connected to intrinsic safety instruments. discrete signalI/OAll modulesI/OAll modules have a current isolation function from the rack, and all modules have indicator lights for channel status and module status. Some output modules and intrinsic safety modules also have channel error status indicators.2S800 24/48V DC I/O8Modules are isolated from each otherGroup composition, with each group consisting ofA channel. Each group has an on-site power status input signal for monitoring on-site power supply. When the on-site power supply fails, the module warning light will light up, the module will be in an alarm state, and the corresponding channel will be set to an error state.120/250V ACorDC I/OThe module has channel isolation function. The input module can be configured to monitor the on-site power status.1S800L I/O 24V DC16The module isgroupThe channel and input module can be configured to monitor the on-site power status. Power failure will set the module warning and channel error status. all4I/O8All modules are equipped with current isolation between the group and the rack ground, with each group consisting of4orChannel. The module has a series of standard module status displays for all configurations…20mAInput/output modules andRTDandTCThe input module has an open circuit detection function. Due to unreasonable installation, we may encounter problems during project debugging and operation. Therefore, this section introducesS800 I/OThe installation guide highlights the importance of proper installation, saving time and costs for all relevant engineering installation team members. An example of unreasonable installation is when the end of the guide rail is only mechanically fixed. This type of installation results in poor module grounding and increased vibration. This poses a high risk of mechanical instability and electromagnetic compatibility, which may lead to operational disturbances or module damage. It should be noted that the concept of grounding or grounding lines is always mentioned in this document. They are regarded as the main electromagnetic compatibility standards. It is important to develop a good grounding installation method to maintain stability in order to avoid interference during arbitrary operation. From another important perspective, protective grounding is the reason for electrical safety. This is not the main topic of this document. There are two methods to install this product in an open cabinet or other installation type cabinet; Aluminum profiles with mounting rails or mounting rails on metal sheets of appropriate size. Aluminum profiles or metal sheets should be properly connected to the protective ground. height7.5mmThe guide rail should be used according toEN50022Standards refer toNS 35/7.5Type of guide rail. All cabinet structural components must be fixed together and well connected to the ground. It is best to use self tapping screws with engraved heads for connection. Self tapping screws cannot be used on painted components. The paint under the nut and screw head must be removed, and the surface must be coated with conductive grease.3.1.1Install each on a metal sheet4100mm2.5Use fastening screws to install the guide rail on an unpainted metal sheet, ensuring good mechanical stability and good chassis grounding inside the cabinet or open rack. As shown in the figure180The metal sheet should be at least90Millimeter thick and at leastThe best long side with a height of millimeters is curvedDegree. At least every

500mmThe metal sheet is mechanically fixed to the cabinet or rack with at least four screws. For the fastening of the cabinet frame, self tapping screws should be used to achieve the grounding connection effect that has been obtained.