Energy storage screw welding integrated machine

Equipment Introduction:

The DA-LH100 all-in-one machine equipment is a mobile semi-automatic energy storage screw welding device. The control operating system of this device is developed based on PLC and touch screen, and all welding parameters, nail selection, and gun selection can be directly set on the touch screen. The welding machine can weld two different specifications of nails during welding, with automatic nail feeding throughout the process and positioning of the gun head fixture, making it simple and easy to use.

Product advantages:

1. High nail feeding efficiency, fully automatic nail feeding

2. There will be no problem of damaging workers' fingers.

3. Integrated module for storing, arranging, and delivering nails, easy to expand and customizable

4. The equipment includes two sets of DA-S10 independent nail feeding modules, two independent welding guns, and dual chamber dual nail dual guns.

5. One DA-HC132 energy storage stud welding machine (automatic welding special machine)

6. Compared to traditional manual nail planting, the labor intensity has been significantly improved

7. Simultaneously apply two types of nail types, doubling the efficiency of nail replacement (3-5 types can be customized)

8. It completely solves the problems of traditional nail feeding system, such as difficulty in nail replacement, easy nail jamming, and difficulty in expansion;

9. Welding voltage and nail feeding parameters can be quickly modified on the touch screen;

10. The device is easy to move, lightweight and practical;

11. The equipment has a quick nail replacement design, making it very convenient to replace welding screws;

Equipment diagram:

System structure:

1. The semi-automatic welding machine includes the following parts:

2. Standard welding gun section, DA-G01

3. Nail delivery module system, DA-S10 nail delivery module

4. Welding machine host (core welding machine), DA-HC132 automatic welding special machine

5. Control system, using PLC based main control system

6. Human computer interface, based on touch screen operation interface.

Brief installation and operation instructions:

1. Main power supply, connected to AC220V power supply

2. Connect compressed air with a pressure of 0.6-0.8KPa to the main intake pipe;

3. Open the back cover of the control box, close the air switch (and then close the back cover of the control box)

4. Turn on the key knob switch below the touch screen;

5. Enter the touch screen interface as follows:

1 "represents the" 2 # Welding Gun Selection Button ". Clicking this button allows you to select the 2 # welding gun for welding, and the welding voltage will automatically switch to the welding voltage of the 2 # welding gun that you have set;

Note: After selecting the welding gun, please observe whether the welding voltage is the welding voltage you have chosen.

2 "represents the" 1 # welding gun selection button ". Clicking this button allows you to select the 1 # welding gun for welding, and the welding voltage will automatically switch to the welding voltage of the 1 # welding gun that you have set;

Note: After selecting the welding gun, please observe whether the welding voltage is the welding voltage you have chosen.

'3' represents the current date and time;

4 "represents the welding voltage display window, which displays the voltage value corresponding to the current welding gun;

5 "represents the feedback signal of welding. When the positive and negative poles of the welding machine are conductive, the indicator light will turn green;

The signal "6" indicates that the welding machine is fully charged. When the welding machine is fully charged, the indicator light will turn green;

The "7" table is the jump button for the 2 # welding gun parameter setting interface. Click this button to enter the 2 # welding gun welding parameter setting interface; as follows

The "8" table is the jump button for the 1 # welding gun parameter setting interface. Click this button to enter the 1 # welding gun welding parameter setting interface; as follows

1 "represents the 2 # welding gun welding voltage input window. Click on this window, enter the value in the pop-up interface, and click" Enter "to confirm the input; Unit: "V"; Range: 35V-120V

'2' represents the time required for the set voltage to be written into the welding machine, which defaults to 0.6 seconds; Unit: 0.1 second; Range: (5-10) * 0.1 seconds;

Note: Do not modify easily.

'3' represents the duration of the welding trigger signal output, which defaults to 0.5 seconds; Unit: 0.1 second; Range: (5-10) * 0.1 seconds;

4 "represents the length of time it takes for the top rod of the top nail in the welding gun to retract during the nail feeding process;

Unit: 0.1 second; Range: (5-10) * 0.1 seconds;

5 "represents the length of time used for blowing nails, that is, the length of time the nails run in the nail feeding tube; Unit: 0.1 second; Range: (5-20) * 0.1 seconds;

6 "represents the length of time taken to push the nail, that is, the time it takes for the nail return block in the nail feeder to push the welding nail to the nail blowing port; Unit: 0.1 second; Range: (5-20) * 0.1 seconds;

7 "represents the length of time for the direct vibration to open, which is the time taken for the direct vibration to feed the nails; Unit: 0.1 second; Range: (20-50) * 0.1 seconds;

'8' represents how long it takes for the sensor that detects the nail to turn off after the drum starts rotating; Unit: 0.1 second; Range: (10-50) * 0.1 seconds;

'9' represents how long it takes for the sensor that detects the nail to turn off after the brush starts to move; Unit: 0.1 second; Range: (10-50) * 0.1 seconds;

Note: This time setting is about 1 second longer than the time when the drum is turned off during operation.

10 "represents the button to return to the main interface; Click this button to return to the main interface;

Welding process description:

1. ClickButton

2. Set welding parameters

3. ClickButton, select gun

4. Connect and clamp the pliers (ground wire)

5. Press the welding gun onto the workpiece and maintain the fixture positioning posture (depending on the fixture) vertically

6. Then pull the trigger of the welding gun to complete the operation

7. If manual nail blowing is required, press the metal button on the side of the welding gun to complete the manual nail blowing (manual nail blowing method)

Customizable projects:

1. The nail delivery module can be customized according to the screw specifications required by the customer

2. The number of guns and modules (1-5 guns) can be customized according to customer needs

3. Core welding machines (specifically designed for automatic welding) can be customized according to customer needs

4. We can customize positioning fixtures and special fixtures according to customer needs

5. Various fully automatic stud welding machines can be customized according to customer needs

Attachment note:

Attachment 1: Standard welding gun, customizable according to customer needs, customization scope: M3-M8 welding screws.

Attachment 2: Chuck (Fixture)

The vertical bracket of the welding gun can be a triangular bracket as shown in the figure, a cylindrical bracket, or a customized type

A、 Three point clamp, as shown in the following figure

B、 Bucket clamp, as shown in the following figure

C、 Other customizable models

Attachment 3: Short Welding Gun

Attachment 4: Grounding pliers

Installation and operation instructions