Docking with Modbus high-precision electronic scale and intelligent weighing scale

Docking with Modbus high-precision electronic scale and intelligent weighing scale

Intelligent electronic scale is a new generation of weighing products formed by applying new information technology to traditional weighing equipment, with the following specific advantages:

1. TOS operating system: customized for weighing applications, the system runs stably, with fast speed and high efficiency, and does not rely on high-performance hardware.

2. Data processing function of *: The product is equipped with a massive storage chip, and the number of weighing memory pens and PLUs can be considered unlimited. With the system processing capability of *, various statistical reports can be easily implemented.

3. Comprehensive communication function: It can easily connect various external devices (such as keyboards, large screens, card readers, mice, barcodes, tri color lights, printers, etc.) and communicate with other devices.

4. New human-machine interface: The product adopts a high-definition 7-inch color touch screen, with a display resolution of up to 800x480 and PPI (pixels per inch) exceeding that of ordinary laptops and tablets. The selected touch screen can be used normally in various harsh environments. Based on a brand new human-machine interface, there will be no restrictions on the size of displayed numbers, the number of button sizes, and even convenient switching between various working modes.

5. The system is built with multiple languages such as Chinese and English, and users can switch between them freely. After switching, the interface language, printing, instruction manual, etc. are synchronously switched. More user-friendly selection function, automatically adjusting clock and gravity acceleration based on the selected usage location.

Note: A product may not have all of the above functions.

Intelligent electronic scale product description:

1、 Overview of Automatic Weighing Recording System:

This system aims to use automatic weighing software technology to record product weighing information along with product attribute data in a database, store data, and export data for querying and summarizing all weighing history records. The fully automatic weighing recording system will automatically save the data to the computer.

The fully automatic weighing recording system has the following characteristics:

（1）. Capable of recording weighing information;

（2）. Users can edit and customize the weighing data format according to their needs, and can first equip a printer;

（3）. Weighing automatically saves all weighing data to the computer;

（4）. Connect the computer to automatically store data and export data at any time;

（5）. Customizable development and customer defined functions

Docking with Modbus high-precision electronic scale and intelligent weighing scale

Intelligent electronic scale weighing information:

Mainly describing product attributes, product number, product name, model, upper limit value, and lower limit value can be automatically read on the system; Can save call information and import it into the smart electronic scale through an Excel spreadsheet; After calling the product information, the weighing can be manually, automatically loaded, and unloaded to save the weighing data to the electronic scale. The weighing data can be exported to a computer Excel spreadsheet, including serial number, product number, product name, 8 ID variables, quantity date, time, weight, upper limit, qualified, lower limit, judgment result, administrator, and other information. In order to query product information and trace usage.

In the daily operation of daily chemical factories, the efficiency and accuracy of raw material warehousing and finished product outbound directly affect production planning and cost control. However, many factories still use traditional manual recording methods: workers weigh and manually fill out documents, which are then entered into the computer by clerks. This method is not only inefficient, but also prone to errors, resulting in inaccurate inventory data and affecting production decisions.

We specialize in creating an integrated solution for the daily chemical industry, which connects the in and out warehouse system with computer printed label electronic scales. Through intelligent transformation, we make warehouse management simple, accurate, and efficient.

1、 Intelligent weighing system for precise data collection

Efficient weighing operation

High precision sensors ensure weighing accuracy and meet the gram level measurement requirements of daily chemical raw materials

Intuitive touch screen operation interface, simplifying employee operation process

Support switching between multiple units of measurement to meet the weighing requirements of different materials

Instant label printing

Automatically print labels after weighing, including key information such as material name, batch, weight, time, etc

Customized label format that meets the regulatory requirements of the daily chemical industry

Waterproof and oil resistant label material ensures clear and readable information

2、 Real time data synchronization improves management efficiency

Automatic data docking on the computer end

Real time upload of weighing data to the computer system and automatic generation of electronic ledger

Support seamless integration with management systems such as ERP and WMS

Automatic updating of inventory data to achieve 'material and account movements'

Intelligent inventory management

Automatically record supplier information and incoming quantity when raw materials are stored

Real time update of inventory data and generation of outbound vouchers during finished product outbound

Support batch management and implement first in first out (FIFO)

3、 System management function

Hierarchical management of permissions

Set corresponding operation permissions for different positions to ensure system security

Data traceability function

Quickly trace material flow through batch number

Intelligent report generation

Automatically generate inventory reports and support multi-dimensional data analysis

In the chemical production process, the filling accuracy of liquid materials is directly related to product quality, cost control, and production safety. The traditional filling and weighing methods often suffer from industry pain points such as data silos, difficulties in system integration, and unstable accuracy. How to achieve precise control and seamless data flow in the filling process has become a key link in the digital transformation of chemical enterprises.

Our 'Modbus TCP protocol electronic scale system for filling and weighing', developed specifically for the chemical industry, integrates industrial grade communication protocols with intelligent weighing technology to create high-precision and high reliability filling solutions for chemical enterprises.

1、 Modbus TCP protocol integration for seamless data integration

Standard Industrial Protocol

Adopting Modbus TCP industrial standard communication protocol

Support direct integration with DCS, PLC, SCADA and other systems

Real time transmission of weight data with a response speed of milliseconds

Intelligent data management

32-bit high-performance processor ensures stable data transmission

Support simultaneous access from multiple hosts for centralized monitoring

Automatic data caching, network interruption does not affect local operations

2、 Precise filling control to improve production quality

High precision weighing system

Using imported weighing sensors with an accuracy of 0.05%

Digital filtering technology effectively suppresses on-site vibration interference

Automatic temperature compensation ensures environmental adaptability

Intelligent filling mode

Quantitative filling mode, with an accuracy of ± 1g

Continuous filling mode, supporting assembly line operations

Multi stage speed control to improve filling efficiency

3、 Professional chemical protection ensures safety and reliability

Explosion-proof certification

Passed NEPSI explosion-proof certification to meet the requirements of chemical sites

Corrosion prevention design

Stainless steel material, special surface treatment, corrosion-resistant

Specification of electronic platform scale: