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Coating thickness gauge

NegotiableUpdate on 05/07
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Overview

Coating thickness gauge, with a compact size, is an ideal choice for integrated online detection, suitable for non-contact and non-destructive coating thickness measurement. Its measurement range covers 1-1000um, and can measure non transparent coatings such as paint, organic layers, inks, resins, adhesives, insulation layers, etc., without selectivity for substrate materials.

Product Details

Coating thickness gauge

The uniformity of the thickness of the protective layer is crucial for performance and long-term reliability in fields such as lithium batteries, vehicles, ships, and aerospace. The common eddy current thickness measurement method requires contact measurement and cannot achieve fast and non-contact online detection. The optical interference method requires the coating to be transparent or semi transparent, and has high flatness requirements for the measured surface.

The photothermal coating thickness measurement is based on the principle of photothermal effect and thermal wave reflection. A light source is used to heat the surface of the sample, and the thermal wave propagates inside the coating and reflects back to the surface at the substrate interface. The temperature change on the coating surface can be accurately detected by a high-precision infrared detector to obtain the coating thickness.

schematic diagram

CT100 is a solar thermal type independently developed by Giant TechnologyCoating thickness gaugeThe structure is compact, easy to integrate, and can be used for non-contact online detection. It can provide fast and accurate measurements for different shapes, curvatures, rough surfaces, as well as edges and corners, without being affected by sample morphology and coating surface conditions. There is no transparency requirement for the coating. The software can achieve fast configuration and calibration when switching between different coatings, providing SDK and hardware interfaces that are easy to integrate and develop.

CT100thickness gaugeThe measurement process is minimally affected by environmental temperature, vibration, measurement distance, measurement angle, etc., and is non-contact, non-destructive, fast, and reproducible; The measurable thickness ranges from 1 μ m to 1mm, with a measurement accuracy of 2%; It can measure coatings such as paint, varnish, organic layer, ink, high gloss paint, resin, adhesive, and metal plating, with no requirements for substrate materials.


Function and performance parameters

measurement range

1~1000um

measurement accuracy

2% measurement value

working distance

60mm, Allowable distance error+/-20mm

Measure angle

90 degree vertical measurement, allowable angle error+/-30 degrees

measure time

Typical 0.5s, depending on sample thickness

Measure spot size

3mm

Measurement point indication

650nm LED spot indicator

Instrument size (mm)

149×130×92

weight

Less than 500g

Measurement calibration

Sample calibration, minimum 2 thickness calibrations

Software Control and Operation

Software client implements measurement calibration, basic parameter configuration, numerical display, etc

data transmission

RJ45 Ethernet, optional serial port RS485

Overall Dimension Drawing

涂层测厚仪


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