Bote B20 sewer detection robot

Bote B20 sewer detection robot

Bote B20 sewer detection robot

1、 Product Technical Parameters:

2、 Product usage precautions:

1. Precautions for using the cable collector The standard length of the cable car is 100 meters, and the tensile standard is 200KG. When using, please choose the appropriate length and specifications according to actual needs.Before supplying power to the cable car, it is essential to ensure that all lines are securely connected to avoid unstable power supply caused by line issues. If abnormal speed or shaking of the crawler is found during use, please stop operation in a timely manner and check the status of the circuit and equipment. 2. Precautions for battery use: This device only allows the use of its own power source for battery charging. Charging from a non original power source may damage the battery cells. Do not modify or upgrade the battery. The battery is equipped with a power management system, and disassembly or upgrade may affect the system operation.The battery is a lithium battery and should comply with the lithium battery usage regulations. If it is not used for a long time (3 months), it needs to be charged and discharged once to 70%. It is strictly prohibited to short circuit the positive and negative poles, and the battery should not be used for other power devices. 3. Pay attention to the direction of tire installation and check the direction and firmness of tire installation.

3、 Scope of application:

Widely used in the maintenance and troubleshooting of sewage pipelines, municipal pipelines, drainage pipelines, tunnels, ventilation pipelines, bridges, and fire protection pipelines. The equipment can determine where there are leaks, ruptures, siltation, hidden pipes and diseases in the pipeline through video and form a report.

Advantages of pipeline crawling robot detector

As a core intelligent equipment in the field of modern pipeline operation and maintenance, the pipeline crawling robot detector effectively solves the pain points of "inability to enter, inaccurate measurement, high risk, and low efficiency" in traditional pipeline inspection with its technological integration advantages. It is widely used in various scenarios such as municipal pipeline networks, industrial pipelines, and oil and gas pipelines. Its core advantages can be divided into the following six aspects, balancing practicality, AN integrity, and economy.

1、 Outstanding detection efficiency, significantly improving operational efficiency

Compared to traditional manual inspections, excavation inspections, and other methods, the efficiency advantage of pipeline crawling robot detectors is particularly significant. Traditional manual inspection of a single 100 meter pipeline requires 2-3 workers and takes 1-2 hours per person, and can only observe local areas. It often takes several days to complete the inspection of a 1-kilometer pipeline network; The robot detector can achieve continuous automated operation without rest, and the inspection time for a single 100 meter pipeline can be shortened to 10-30 minutes. It can complete several kilometers of pipeline inspection in a single day, and the efficiency is 5-10 times higher than traditional methods. At the same time, robots can freely shuttle through narrow and winding pipelines, easily reaching deep areas that are difficult for humans to reach, without the need for extensive excavation or dismantling of pipelines, greatly reducing the time and cost of early preparation and later recovery. They are particularly suitable for long-distance and large-scale pipeline inspection tasks, effectively shortening the overall operation and maintenance cycle. In addition, some devices are equipped with ultra long endurance batteries and automatic cable cars, which can cover pipelines of 120-300 meters in a single operation without the need for power outages, further ensuring the continuity of testing work.

2、 High detection accuracy, achieving "visualization+quantification" of defects

The pipeline crawling robot detector is equipped with high-definition imaging, laser scanning, multi-sensor fusion and other technologies, which have changed the dilemma of traditional detection that can only be seen and cannot be measured, and qualitative ambiguity. The equipment is usually equipped with 4K/8K high-definition cameras, a 2.1 million pixel time-lapse camera system, high brightness LED lights, and a one click defogging function, which can capture the details of the inner wall of the pipeline in 360 °, clearly identify small defects such as cracks, corrosion, sediment, tree root invasion, and interface misalignment, and even capture tiny cracks and micrometer level defects below 5 millimeters, far exceeding the accuracy limit of manual visual inspection. More importantly, some high-end equipment is equipped with laser scanning modules that can quantify defect sizes, such as crack width, corrosion depth, deformation degree, interface misalignment gap, etc. The measurement error is much smaller than manual estimation. At the same time, combined with centimeter level meter positioning and GPS positioning functions, the defect location (distance from the pipeline mouth, geographic coordinates) can be marked, forming a complete data file of "defect location+size+type", providing accurate basis for subsequent repair plan formulation, and avoiding excessive or insufficient maintenance caused by inaccurate defect estimation. In addition, the equipment can also integrate infrared thermal imaging instruments, ultrasonic thickness gauges, gas sensors, etc., to collect real-time pipeline environmental parameters and structural health data, achieving multi-dimensional and detection, and increasing the detection coverage from traditional 30%~50% to over 95%.

3、 High completeness of homework AN, avoiding the full risk of personnel AN

Traditional pipeline inspection often requires personnel to enter the interior of the pipeline, and there are often hazardous factors such as toxic and harmful gases (such as hydrogen sulfide, methane), high pressure, high temperature, water accumulation, mud, etc. inside the pipeline, which can easily cause accidents such as poisoning, collapse, and electric shock, posing a full risk of AN. The pipeline crawling robot detector adopts remote control mode, and the operator can view the detection screen and adjust the operation parameters in real time at the ground control terminal without entering the interior of the pipeline, fundamentally avoiding the risk of personnel exposure to dangerous environments and ensuring the personal safety of the operators. At the same time, robot equipment has excellent protective performance, with most products reaching IP68 protection level, which can achieve sealing, dust prevention, and waterproofing. It can operate stably in complex environments such as full water, high sedimentation, and humidity, avoiding detection interruptions or full potential hazards caused by equipment failures. In addition, the stable operation of the robot reduces detection errors caused by manual operation fatigue and lack of experience, further improving the reliability of detection results and reducing the probability of AN accidents caused by misjudgment.

4、 Strong environmental adaptability, suitable for various complex pipeline scenarios

The pipeline crawling robot detector adopts a flexible structural design, which can adapt to pipelines of different diameters, materials, and working conditions, and is compatible. For different pipe diameters (from 100mm to 3000mm), the equipment adopts track type, wheel type, spiral propulsion type or snake shaped flexible structures. Some products have intelligent diameter changing function, which can automatically adjust the support range according to changes in the inner diameter of the pipeline. It is easy to complete the inspection tasks of different types of pipelines through horizontal pipes, vertical pipes, bent pipes, bifurcated pipes and welding areas with large drops without changing the equipment. In terms of pipeline material adaptation, robots can operate stably in common materials such as concrete, steel pipes, PE plastics, as well as corrosion-resistant pipelines in the petroleum industry; In terms of working condition adaptation, it can cope with complex scenarios such as full water, half full water, high sedimentation, high temperature, and high pressure, and even complete the inspection of industrial process pipelines without stopping production, avoiding the losses caused by traditional inspections that require stopping production and plugging pumping. Some devices also support autonomous navigation (SLAM synchronous positioning and mapping technology), which can automatically plan the detection path, avoid the blindness of manual operation, and further enhance the detection adaptability of complex pipeline scenes.

5、 Long term cost control, significant cost-effectiveness advantage

Although the initial investment of the pipeline crawling robot detector is relatively high, its comprehensive cost-effectiveness is outstanding in long-term use, which can effectively reduce the overall cost of pipeline operation and maintenance. On the one hand, robots can achieve automated continuous operations, greatly reducing manual labor input. The efficiency of one robot can replace more than 5 manual workers, significantly reducing the labor cost of manual inspection and operation. At the same time, it reduces the rework cost caused by manual operation errors, and the return rate can be reduced by more than 90%. On the other hand, robot detection can achieve early defect detection, guide the application of non excavation repair technology through accurate positioning and quantitative analysis, avoid the losses caused by road breakage, water outage, and production stoppage in traditional excavation repair, reduce excavation costs and later recovery costs, and save more than 50% of maintenance costs. In addition, the equipment has a sturdy structure, low failure rate, and adopts modular design, which facilitates maintenance and component replacement, extends the service life of the equipment, further reduces the equipment cost of long-term operation and maintenance, and is particularly suitable for long-term normalized testing of large pipeline systems.

6、 Data management to assist in preventive operation and maintenance of pipelines

The pipeline crawling robot detector can achieve real-time transmission, storage, analysis, and archiving of detection data, build a complete pipeline health record, and help pipeline operation and maintenance shift from "passive repair" to "active prevention". The device sends real-time detection videos, defect data, environmental parameters, etc. back to the ground control terminal through wireless communication (5G/Wi Fi) or wired cables. Operators can view and annotate abnormal situations in real time, and the data can be automatically stored for subsequent review and comparative analysis. Combined with AI image recognition algorithms, the equipment can automatically label defect types and levels, generate detection reports with one click, and even predict the remaining life of pipelines through big data analysis, providing scientific basis for regular inspections and preventive maintenance of pipelines, reducing the probability of sudden pipeline failures (such as leaks, collapses, and waterlogging), especially suitable for the normalized operation and maintenance management of old pipeline networks and high-risk industrial pipelines, ensuring the long-term stable operation of pipeline systems. In summary, the pipeline crawling robot detector, with its core advantages of * *, accuracy, flexibility, economy, and data-driven management, has reconstructed the process and logic of pipeline maintenance and become an intelligent equipment in the field of modern pipeline operation and maintenance. It is widely used in multiple fields such as municipal, industrial, and oil and gas, providing reliable technical support for the full operation of pipeline AN.