Automatic grinding wheel prototype

1、Automatic grinding wheel prototypeforX-Processing of cylindrical samples for X-ray fluorescence spectroscopy analysis.

2Work procedure: Automatic sample clamping, automatic abrasive feed, rough grinding, cooling, and fine grinding are all automatically performed and controlled by a programmable controller. Cooling method: Jet cooling, non oxidizing. Operational safety: Integrated grinding and dust removal, noise isolation, and low emissions. There is a security protection system to ensure the safety of operations. There are built-in or external dust removal devices.

Working parameters: Grinding quantity can be adjustedSet up through touch screen, with the function of storing work programs, processing time:≤1minute/One. adoptPLCControl, automatic hydraulic clamping of the gripper sample, gripper sample diameter range:20-50mm；

High performance position control unit, capable of precise grinding of samples according to preset values, ensuring that the grinding quality meets the requirements of spectral analysis;

7、Equipped with automatic compensation function for grinding wheel wear, the compensation value can be set according to different sample materials. Equipped with a grinding wheel replacement prompt function;

8、Equipped with self diagnostic function, maintenance personnel can operate and repair equipment based on information prompts, reducing maintenance time.

9、Automatic grinding wheel prototypeIt is an efficient grinding equipment for pre furnace spectral fluorescence analysis samples in the smelting industry, with advantages such as high grinding accuracy, high efficiency, durability, and reliability. In addition to meeting normal process requirements, the equipment also.
10Friendly human-machine dialogue function;
11Set different grinding parameters through the touch screen to meet the process requirements of different samples;
12A high-performance position control unit that can accurately grind the sample according to preset values, ensuring that the grinding quality meets the requirements of spectral analysis;
13It has an automatic compensation function for grinding wheel wear, and the compensation value can be set according to different sample materials. Equipped with a grinding wheel replacement prompt function;
14Equipped with self diagnostic function, operation and maintenance personnel can operate and repair equipment based on information prompts, reducing maintenance time.
15Automatic positioning, automatic clamping, cup shaped grinding wheel is controlled by Panasonic or Siemens servo motors to control the grinding amount, and the machine adopts four linear guide rails. It can effectively ensure the accuracy and precision of the machine, without causing shaking and resonance when the machine rotates.

16The grinding wheel can be adjusted in speed. Maximum speed regulation2800Turn; The feed rate can be determined according to the grinding and cutting conditions.

2、 Equipment specifications and usage requirements

Having a reasonable structure,High automatic performance,Smooth operation,Operational Security,low noise,High dust removal efficiency,And it is easy to clean the internal vacuum cleaning device.Suitable for laboratory use,It has the requirements of long working life and high reliability. Grinding and dust removal should be separated separately, but it is required to isolate noise and ensure that all sparks generated during sample grinding enter the dust removal device. Loading, unloading, and replacing grinding wheels are convenient and fast.

2.1 Device dimensions: L1100×W650×H1700mmhost weight: 800Kg.

2.2 Equipment usage conditions: power supply:Three phase five wire system380V±10％50HZ±1％ ； power: 5 KWGas source.

2.3Sample type and material: steel and iron; Round, racket, and thickness samples.

3、 Equipment Technical Description

Specializing in atomic emission spectroscopy analysis andX-Processing of double thickness elliptical samples, ping-pong samples, and cylindrical samples for X-ray fluorescence spectroscopy analysis.

3.2Work procedure: Automatic clamping of samples, hydraulic gripper gripper range - diameter:max.50 mmClaw Range - Thickness/Height:8 - 50 mmAutomatic abrasive feed, rough grinding, cooling, and fine grinding are all carried out automatically and controlled by a programmable controller.

3.3Cooling method: Jet cooling, non oxidizing.

3.4Operational safety: Integrated grinding and dust removal, noise isolation, and low emissions. There is a security protection system to ensure the safety of operations. There is an external dust removal device, and sparks from the grinding machine must not enter the dust removal device.

3.5Working parameters: Grinding amount can be parameterized. Grinding depth: ≥1mmProcessing time: ≤1minute/One.

3.6The device has the function of storing working programs. Cup shaped grinding wheel specifications: diameter:200mmExternal height100mmMiddle hole diameter51mmInternally high70mmWall thickness25mm, hardnessF24The eyes.

3.7adoptPLCcontrol,Claw automatic hydraulic clamping sample, clamp sample diameter range:20-60mmClaw thickness range7-60mmThe standard sample is8mm.

3.8Having an effective security protection system, operational security protection must be ensured. If a malfunction occurs during operation, the safety switch will automatically turn off. The equipment fully complies with relevant national safety standards. There will be no serious safety hazards during use.

3.9Sample preparation quality acceptance: Manually place the sample on the positioning measuring tool, send it to the sample clamping table, and automatically clamp it with hydraulic pressure and place the grinding wheel in place; Coarse grinding, cooling, and fine grinding are all automatically carried out, and the inspection and manufacturer's calibrated program grinding are performed. The grinding accuracy meets the requirements of detection and analysis accuracy.

4.0During the grinding process, the grinding wheel has an automatic compensation function to ensure the shortest sample preparation time. Generally, the grinding time is reduced30SAnd adjustable. Maximum grinding depth in automatic grinding mode2mmGrinding sample diameter35mmThe preparation time for pig iron cylindrical samples shall not exceed30In seconds.

4.1Equipped with specialized electrical control cabinets and individually installed dust prevention measures, ensuring that the circuit system remains dust-free for an extended period of time.

4.2The sample and cup-shaped grinding wheel abrasive tool have automatic and manual processing functions.

5．1Grinding machine, downward feed, servo motor, left and right lateral movement servo motor, with self-locking control.

Filter dust collector

The filter series combination dust collector is designed with a new concept, featuring automatic control and plunger jet backwash cleaning system,Suitable for collecting and purifying various types of dry dust,The content in the air exceeds10g/m3It is recommended to install a cyclone filter as a pre filtration device,This machine is better for secondary dust collection.

Application scope:

Tobacco, pharmaceuticals, metallurgy, chemical industry, building materials, electricity, electrical appliances, casting, food processing, machinery manufacturing and other industries.

Features:

The most energy-efficient, efficient, and dust collection effect is achieved99.5%.

• New concept design,Diversified choices can be made based on user space.

The filter element is automatically cleaned, and an excellent plunger explosion anti cleaning system is applied,Ensure the dust collector.

• Can be configured with a variety of filter cartridges,To meet the collection of dust with different properties.

• Equipped with high-performance worm gear fan and super large suction fan.Make dust nowhere to escape.

Pulse dust cleaning pressureKgf/cm2 4～6

Handling air volumem3/h 1830～3046

Fan full pressurePa 2900～2500

filtration aream2 18

Dust filtration efficiency%(>4μm) 99.9

Dust filtration efficiency%(0.1～4μm) 95

Number and size of air vents 2-Φ150(Directly connect devices)

fan powerKW 3

Overall dimensions of the hostL×W×H 800×800×1740

Acceptance, installation and debugging, after-sales service

1、 Acceptance check

1Technical documentation

The provided equipment technical information includes: equipment operation manual, factory certificate of conformity, and equipment packing list.

2Transportation and packaging

The transportation and packaging are the responsibility of the supplier, and the packaging box meets the requirements of long-distance transportation, shock resistance, and waterproofing of the equipment, ensuring the safety and stability of the equipment during transportation, and arriving at the destination intact. In case of any liability accidents caused by improper packaging or transportation, the supplier shall bear all responsibility and economic losses.

3Final acceptance

1）The final acceptance site for the equipment is the user's site.

2）Acceptance criteria: Conduct acceptance according to the technical parameters and requirements listed in the technical task book, as well as the usage standards.

3）Acceptance method: mainly conducted through actual operation (or pre reservation).

2、 Installation, debugging, and training

1Open box inspection

After the equipment arrives at the destination, both parties shall jointly open the box for inspection, checking whether the equipment (including the host, auxiliary equipment, etc.) and accompanying spare parts and accessories are intact and undamaged, whether the model, quantity, and technical information meet the user's requirements. If there is any damage or non-compliance with the requirements, the supplier shall be responsible for making up for it, compensating or replacing it; The equipment, random spare parts, and accessories provided must be brand new. Any used products, products with manufacturing defects, or quality issues will be rejected.

2Installation and debugging of equipment

After the equipment arrival inspection is completed,The installation and debugging of equipment shall be carried out by the supplier's personnel at the user's site, with the cooperation of the user. The supplier is fully responsible for the special instruments and equipment used for installation and debugging.

3Measurement of equipment

After installation and debugging, the supplier shall organize measurement at the user's site and issue a measurement certificate (issued by a provincial-level or above measurement department), or entrust the user's measurement department to organize measurement, and the measurement cost shall be borne by the supplier.

4Technical training

Suppliers provide free on-site services to operators (at least2People, measurement personnel（1Individuals shall not be less than1One working day of technical training.

The training content includes: equipment use and operation, software application, safety protection, troubleshooting and daily maintenance of general faults, maintenance requirements, as well as measurement, etc., subject to the satisfaction of the user.