Automatic cleaning and extraction equipment

JYBLU-2818Automatic cleaning and extraction equipment(Customized models for ultra large workpieces)

JYBU-2818 device features and functions
This device integrates pressure jet cleaning, perfusion cleaning, online filtration and membrane making with cleaning agents, and circulating fine filtration and recovery, achieving synchronous cleaning of parts and filtration and recovery of particulate pollutants. It can collect particulate pollutants on the surface of parts to the surface of the filter membrane in a timely manner. After cleaning the parts, the filter membrane sample can be obtained, reducing the retention time of particulate pollutants in the cleaning agent; The traditional manual cleaning and testing method standardizes the cleanliness testing control process and improves testing efficiency.
The equipment adopts a dedicated touch screen control system combined with professional measurement and control software to display the working status in real time. The cleaning pressure and flow rate can be adjusted, and different cleaning nozzles can be used to quickly and conveniently clean the internal channels, blind holes, and overall surfaces of parts. It is widely used in various automotive parts cleanliness testing. Meets international and domestic standards such as ISO16232-2007, VDA19, GB/T3821-2005, and cleanliness testing standards of major automobile manufacturers such as Volkswagen, General Motors, and Ford.
2. Equipment usage scope
This device integrates high-pressure spraying, flushing, and flow cleaning, and is widely used for particle extraction and sample preparation in the detection of surface cleanliness of various automotive components. For example, cleanliness testing of engine cylinder block, cylinder head, gears, crankshaft, connecting rod, camshaft, valves, pistons, rocker arms, transmission shaft pins, oil pump, water pump, turbocharger, oil pipe and oil circuit components and assemblies.
3. Cleanliness analysis operation process
Take out the filter membrane to be filtered and tested (usually a 5 μ m filter membrane, if the customer has one, use the customer's precision filter membrane) and place it in an oven at 80 degrees Celsius for 30 minutes to dry;
Place the dried filter membrane in a drying dish and cool at room temperature for 30 minutes;
Cool to room temperature, remove the filter membrane and place it on an electronic balance (with an accuracy of 0.1mg) to weigh the filter membrane and record the value G1;
Weigh the filter membrane and place it at the filter membrane holder of the JYBLU integrated cleanliness sampling equipment;
The workpiece to be tested is placed in the cleaning room of the JYBLU integrated cleanliness sampling equipment, and the parameters for pressure flushing are input. The pressure range is 0-0.6Mpa, and the storage tank has a capacity of 30L;
After setting the parameters, start flushing the workpiece. At this time, the equipment automatically filters and recovers the membrane, and after the entire cycle of flushing the workpiece is completed, remove the membrane from the membrane holder;
The removed filter membrane is placed in an oven and dried at 80 degrees Celsius for 30 minutes;
Place the dried filter membrane in a drying dish and cool at room temperature for 30 minutes;
Cool to room temperature, remove the filter membrane and place it on an electronic balance (with an accuracy of 0.1mg) to weigh the filter membrane and record the value G2
At this point, the weight of the workpiece is measured using the weighing method, with G=G2-G1;
After weighing the filter membrane, place it under a microscope to analyze the particle situation on top of the filter membrane;
4. Integrated cleaning and sample preparation equipment
4.1Automatic cleaning and extraction equipmentTechnical specifications