Ammonium butoxide water evaporation concentrator

NegotiableUpdate on 05/07

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Overview

The Shanghai Minjie Ding ammonium water evaporation concentrator is a specialized equipment customized for the characteristics of easy decomposition, high purity requirements, and low energy consumption concentration of Ding ammonium water, based on the core technology of SDR continuous concentration system. The equipment integrates innovative processes such as energy carrying medium circulation heating and vacuum low-temperature evaporation, strictly following the explosion-proof and anti-corrosion standards of the chemical industry. It uses 316L stainless steel and special anti-corrosion coating contact materials to achieve continuous and pollution-free concentration treatment of ammonium butoxide water from low concentration to target concentration, maximizing the retention of active ingredients and purity of ammonium butoxide. It is widely used in fine chemicals and pharmaceuticals

Product Details

1、 Product Introduction

Shanghai MinjieAmmonium butoxide water evaporation concentratorIt is a specialized equipment customized based on the core technology of SDR continuous concentration system, targeting the characteristics of easy decomposition, high purity requirements, and low energy consumption concentration of ammonium butoxide solution. The equipment integrates innovative processes such as energy carrying medium circulation heating and vacuum low-temperature evaporation, strictly follows the explosion-proof and anti-corrosion standards of the chemical industry, and uses 316L stainless steel and special anti-corrosion coating contact materials to achieve continuous and pollution-free concentration treatment of ammonium butoxide solution from low concentration to target concentration,extremelyLimiting the retention of active ingredients and purity of ammonium butoxide, it is widely used in the large-scale production of ammonium butoxide in industries such as fine chemicals and pharmaceutical intermediates. It is a professional concentration solution that balances efficiency, energy conservation, and safety.

丁铵水液蒸发浓缩机

2、 Working principle

Ammonium butoxide water evaporation concentratorThe core principle of "circulating heating of energy carrying medium+vacuum low-temperature evaporation+efficient condensation recovery" is as follows:

Continuous feeding and preheatingAmmonium butoxide solution is stably fed into the concentration host through an explosion-proof feeding unit, and heated to 45-65 ℃ (ammonium butoxide tolerance temperature range) through a preheating system, laying the foundation for subsequent concentration.
Circulating heating with energy carrying mediumDrawing on the principle of refrigeration cycle, the energy carrying medium completes a "gaseous liquid gaseous" phase transition cycle in a closed system. The heat energy released during the phase transition process is transferred to the ammonium butoxide solution through indirect heat exchange, achieving low-temperature uniform heating and avoiding the decomposition of ammonium butoxide caused by direct heating.
Vacuum low-temperature evaporationThe equipment quickly builds a stable vacuum chamber (vacuum degree 0.08-0.095MPa), reducing the boiling point of ammonium butoxide solution to 45-65 ℃, achieving rapid vaporization of water at low temperatures, while avoiding damage to the ammonium butoxide component at high temperatures.
Gas liquid separation and condensation recoveryThe secondary steam generated by vaporization is separated from ammonium butoxide concentrate by an efficient separation device, and then recovered into liquid water through a condensation system; The concentrated solution is continuously circulated and concentrated in the host to the target concentration, and finally automatically output through the explosion-proof discharge unit.

3、 Product advantages

Low temperature protection and purity assuranceThe vacuum low-temperature environment (adjustable from 45-65 ℃) accurately adapts to the thermal sensitivity of ammonium butoxide, avoiding decomposition and denaturation. After concentration, the purity retention rate of ammonium butoxide is ≥ 99.5%, meeting the high-purity requirements of fine chemical industry.
Energy saving and low operating costsUsing energy carrying medium circulation heating technology, without the need for industrial steam, only 55-255 kW · h of electricity is consumed per ton of water evaporated, and the operating cost is only 1/6 of traditional concentration equipment. The annual energy-saving cost can reach more than 6 million yuan (depending on production capacity).
Exclusive adaptation of butyl ammoniumIn response to the corrosiveness and easy decomposition characteristics of ammonium butoxide solution, the contact material is made of 316L stainless steel and special anti-corrosion coating. At the same time, the circulation flow rate and evaporation parameters are optimized to solve industry pain points such as scaling and local overheating.
Safe and explosion-proof, compliant and reliableThe entire equipment adopts explosion-proof design (compliant with Exd II BT4 standard), with indirect heat exchange between the carrier medium and ammonium butoxide material, avoiding direct contact between solvents and high-temperature components. At the same time, the fully enclosed system has no exhaust gas leakage, which meets the safety and environmental protection standards of the chemical industry.
Efficient and continuous, stable production capacityContinuous operation design, the hourly processing capacity of a single device can reach 1000-5000L (depending on the model), and the concentration ratio can be flexibly adjusted to 5-20 times, meeting the needs of large-scale production of ammonium butoxide.
Intelligent and easy to maintainThe PLC fully automatic control system achieves precise regulation of feeding, concentration, temperature, and vacuum degree, with one click start without manual intervention; Modular design+online cleaning system, easy maintenance, low failure rate, and equipment operation success rate of 100%.