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2578 Gudai Road, Minhang District, Shanghai
Shanghai Fanbiao Textile Testing Technology Co., Ltd
2578 Gudai Road, Minhang District, Shanghai
The 95th percentile male crash dummy is a human biomechanical substitute device used for frontal collision testing of automobiles, designed and manufactured based on anthropometric data of tall adult males (95th percentile adult males). This dummy is used to evaluate the safety protection performance of vehicle structure and restraint system under the condition of Ji end passengers by simulating the mechanical response of male passengers with high weight and height during collision.


Product Specifications
| serial number |
name | Size (mm) |
| A | Sitting height | 919.48±15.24 |
| B | Height of shoulder pivot | 535.94±15.24 |
| C | H-point height (reference) | 101.6±7.62 |
| D | H-point to chair back (reference) | 154.94±5.08 |
| E | Distance from shoulder joint pivot point to dorsal plane | 91.44±5.08 |
| F | Thigh thickness | 167.64±7.62 |
| G | Distance from elbow back to wrist joint pivot point | 309.88±7.62 |
| H | Distance from the posterior side of the skull to the dorsal plane | 88.9±2.54 |
| I | Distance from shoulder to elbow | 363.22±10.16 |
| J | Distance from the lower side of the elbow to the sitting plane | 213.36±10.16 |
| K | Distance from the front end of the knee to the back plane | 647.7±12.7 |
| L | Foot to seat height | 469.9±12.7 |
| M | The height from the knee joint pivot to the floor | 533.4±12.7 |
| O |
Chest thickness (without skin penetration) | 246.38±7.62 |
| P | Foot length | 264.16±7.62 |
| R | Hip to knee joint pivot length | 579.12±12.7 |
| U | hip width | 403.86±10.16 |
| V | shoulder width | 474.98±10.16 |
| W | foot width | 99.06±7.62 |
| Y | bust | 1135.38±20.32 |
| Z | waist circumference | 1008.38±20.32 |
| AA |
Reference position for chest circumference (reference) | 482.6±5.08 |
| BB | Reference position for waist circumference (reference) | 203.2±5.08 |
Quality distribution:
| component | Mass (kg) |
| head component | 4.94±0.05 |
| Neck component |
1.68±0.05 |
| Upper torso component with chest skin (including the lower part of the neck to the bottom of the spine box) | 22.27±0.36 |
| Lower torso components (including femur and lower lumbar spine adapter plate) | 30.3±0.36 |
| Thigh component, left/right | 8.21±0.09 |
| Lower leg component, left/right (including slider, foot) | 5.75±0.09 |
| Upper arm component, left/right | 2.81±0.09 |
| Lower arm component/hand component, left/right side | 2.06±0.05 |
| 左/右手 | 0.57±0.05 |
| Left/Right Foot | 1.59±0.05 |
| Total weight of the dummy | 101.2±1.6 |
Sensor configuration:
| Installation location | Sensor Name | 通道 | System Requirements |
| head |
Accelerometer | 3x1 | ★★★ |
| head | Angular velocity sensor | 3x1 | ★ |
| Upper neck | 6-channel force sensor | 1x6 | ★★★ |
| Lower neck | 6-channel force sensor | 1x6 | ★ |
| chest | Accelerometer | 3x1 | ★★ |
| chest | displacement sensor | 1x1 | ★★★ |
| thoracic vertebrae | 5-channel force sensor | 1x5 | ★ |
| lumbar vertebrae | 6-channel force sensor | 1x6 | ★ |
| pelvis | Accelerometer | 3x1 | ★ |
| Lower thigh | 6-channel force sensor | 2x6 | ★★ |
| Lower thigh | Single channel force sensor | 2x1 | ★★★ |
| 膝部 | displacement sensor | 2x1 | ★★★ |
| 膝部 | 2-channel force sensor | 2x2 | ★ |
| Upper tibia | 4-channel force sensor | 2x4 | ★★ |
| Lower tibia | 4-channel force sensor | 2x4 | ★★ |
| foot | Accelerometer | 2x2 | ★ |
Testing principle:
The 95th percentile male dummy simulates the mass distribution, joint stiffness, and damping characteristics of a tall adult male, producing highly similar dynamic responses to the real human body during frontal collisions.
By deploying sensors at key locations such as the head, neck, chest, pelvis, and lower limbs, real-time acceleration, load, torque, and displacement signals are collected to analyze the vehicle structure and restraint system's ability to protect passengers and potential injury risks under high load conditions.