5L-50L fully automatic stainless steel secondary fermentation tank

Product Overview
The fully automatic stainless steel liquid fermentation tank is an excellent industrial equipment that integrates intelligent control, high-precision monitoring, and efficient fermentation processes. It is designed specifically for modern biotechnology, pharmaceuticals, food processing, and fine chemical industries. Using high-quality SUS304/316L stainless steel material, combined with a fully automated control system, the entire process from sterilization, fermentation, parameter adjustment to cleaning is unmanned, significantly improving production efficiency and product consistency, meeting strict hygiene standards and large-scale production needs.

Core functions and advantages

1. Full process automation control

• Intelligent central control systemIntegrated PLC/SCADA automation module, supporting one click start stop, parameter preset (temperature, pH, dissolved oxygen, stirring speed, etc.) and real-time dynamic adjustment, reducing manual intervention.

• Multi parameter linkage feedbackReal time data collection is achieved through high-precision sensors (temperature, pH, DO, pressure), which automatically trigger operations such as feeding, temperature adjustment, and ventilation to ensure stable and controllable fermentation process.

2. Aseptic intelligent management

• CIP/SIP fully automatic cleaning and sterilizationBuilt in online cleaning (CIP) and steam sterilization (SIP) programs, combined with sanitary grade pipeline design, achieve a sterilization efficiency of ≥ 99.99% and eliminate the risk of cross contamination.

• Sealed and sterile environmentAdopting a triple eccentric butterfly valve, diaphragm valve, and double-layer silicone sealing structure, it supports positive/negative pressure operation and is suitable for anaerobic and aerobic fermentation processes.

3. Efficient heat transfer and mixing technology

• Variable frequency mixing systemCustomized multi-stage turbine/paddle type agitator, with a speed range of 50-1000rpm (adjustable), paired with a guide vane design, increases dissolved oxygen efficiency by 30% and achieves a mixing uniformity of over 95%.

• Multi mode temperature control schemeDouble channel design of jacket/coil, supporting water bath, steam or refrigerant circulation, with temperature control accuracy of ± 0.2 ℃.

4. Digitization and Remote Management

• Data traceability and cloud storageEquipped with a 10 inch touchscreen HMI interface, it supports process curve recording, alarm log export, and cloud data synchronization, facilitating quality traceability and process optimization.

• Remote monitoring and fault diagnosisThrough the Internet of Things (IoT) module, remote control can be achieved on mobile/computer devices, real-time abnormal alerts can be pushed, and downtime can be shortened.

5. Modular and flexible expansion

• Multi tank parallel and cascade controlSupport the coordinated production of multiple fermentation tanks, expandable feeding tanks, defoamer addition modules, etc., to meet the needs of continuous fermentation and complex processes.

• Compatible with multiple accessoriesOptional online samplers, exhaust gas analyzers, weighing modules, etc., suitable for laboratory testing to industrial production scenarios.

Technical parameters (standard configuration)

Application scenarios

• biopharmaceuticalMonoclonal antibodies, vaccines, genetically engineered bacteria fermentation

• Food and BeverageProduction of highly active probiotics, amino acids, and enzyme preparations

• New Energy and Environmental Protection: Biofuels, biogas fermentation, organic wastewater treatment

• research institutionFermentation process development, metabolite analysis