4030 fully automatic image measuring instrument

◇4030 fully automatic image measuring instrumentIntroduction

1. The fully automatic image measuring instrument is controlled by a computer servo system without manual operation, and can be controlled in various ways through a computer mouse, keyboard, image area drag, and joystick handle. The instrument has CNC programming measurement, light source programming and partition display, automatic focusing, image height measurement, spatial distance and SPC statistical report output, etc. It is highly favored by the inspection departments of factories and enterprises due to its economical and practical cost-effectiveness advantages;

2. This machine is specially designed for the fully automated measurement market, with its inherent CNC programming function that greatly improves positioning accuracy and repeatability, and has fast measurement speed. It is suitable for all application fields aimed at two-dimensional and simple three-dimensional measurement, and is widely used in industries such as boilers, pressure vessels, aerospace, aviation, power, petroleum, chemical, offshore oil, pipelines, shipbuilding, automobiles, machinery manufacturing, metallurgy, metal processing industry, steel structures, railway transportation, nuclear power, universities, etc;

3. The instrument is based on artificial intelligence technologies such as automatic edge extraction, automatic matching, automatic focusing, measurement synthesis, and image synthesis using machine vision. It has excellent functions such as automatic measurement of points, automatic measurement of CNC positioning, and automatic learning for batch measurement. At the same time, based on machine vision and micro precision control, the autofocus process can meet the needs of assisting height measurement under clear contrast. Batch measurement can be carried out with workpieces placed freely, and fixtures can also be used for large-scale scanning measurement and SPC result classification.

4. This machine can easily learn all the practical operation processes of the operator, combined with its automatic focusing and area search, target locking, edge extraction, and fuzzy operation of point matching to achieve artificial intelligence. It can automatically correct the offset caused by workpiece differences and positioning differences to achieve precise point selection, with high precision repeatability. Thus, operators can be freed from the monotonous operations of precise visual alignment, frequent point selection, repeated positioning, function switching, and increasingly heavy test tasks due to fatigue, and improve the efficiency of workpiece batch testing hundreds of times, meeting the needs of industrial sampling and large-scale testing.

◇4030 fully automatic image measuring instrumentCharacteristics

1. Adopting German COMST brand high-definition color CCD camera and continuous zoom objective lens as the measurement aiming system;

2. A digital element measurement and data processing system consisting of a two coordinate worktable, a three-axis electronic grating ruler, and a data processor;

3. Adopting dual closed-loop motion control, the motor has precise positioning performance during high-speed motion;

4. The embedded module developed by our company is used to control the electromechanical system, which improves the motor response speed and simplifies the interface between the instrument and PC. The PC is connected to the instrument through a computer communication interface;

5. Adopting a fully granite platform structure, the appearance is simple and elegant, without deformation or rusting;

6. The surface light is composed of five ring and eight zone circular LED light sources, each of which is driven by a constant current power supply and displayed in different zones as needed;

7. Z-axis image focusing is directly operated through computer software, without the need for manual focusing, greatly improving work efficiency;

8. It has multiple data processing, display, input, and output functions, integrating measurement with office work;

After connecting to the computer, the machine uses specialized software for fully automatic image measuring instruments to process and output surveying and mapping graphics;

10. Equipped with DTQCNC fully automatic image dedicated measurement software, it can automatically search for edges, lines, select circles, circles, arcs, and remove burrs with a mouse. It can measure points, lines, circles, arcs, angles, distances, heights, etc; And the measurement results can be imported into AUTOCAD, and the measurement data or graphics can be imported into WORD or EXCEL for report making;

11. SPC statistical data can be imported;

12. The measured DXF document can be retrieved and compared with the actual object.

◇ Basic product parameters

1. Model: KT-CNC-4030

7. Material of instrument base and column: high-precision and high stability granite

8. CCD camera: German COMST brand high-definition color CCD camera

9. Zoom objective: High precision structural optical objective with continuous zoom capability from 0.7X to 4.5X

10. Total video magnification: 30X~225X

11. Object field of view: 10.6-1.6mm

12. Digital display resolution: 0.001mm

13. The measurement error of X and Y coordinates is ≤ (3+L/200) µ m, where L is the measured length (unit: mm)

14. Repeated measurement accuracy: ≤ 2 µ m

15. Operation mode: Fully automatic servo system controls three-axis drive, joystick drive

16. Measurement software: CNC automatic image measuring instrument dedicated measurement software

17. Working environment: temperature of 20 ± 5 ℃, humidity of 35% -75% (try to meet the environmental conditions). If the temperature and humidity conditions cannot meet the above standards, at least the instrument should be placed indoors with less dust, less oil and gas, and away from vibration sources.