3D mobile phone glass screen hot bending electromechanical heating plate

NegotiableUpdate on 08/07

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Nature of the Manufacturer: Producers

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Place of Origin

Online Consult

Overview

The metal mold heating tube, also known as the single head electric heating tube, uses Ni80Cr20 alloy heating wire as the heating element, high-temperature resistant insulating magnesium oxide powder as the insulating thermal conductive medium, and high-temperature resistant alloy material as the shell sheath. Combined with the wire winding process of one end outlet structure, it has the characteristics of high heat generation, small volume, high temperature resistance, high precision, and fast heating speed. In order to facilitate temperature detection, overheating protection, and extend the service life of the heating tube, temperature measuring thermocouples can be integrated into the interior of the heating tube.

Product Details

3D mobile phone glass screen hot bending machine dedicated silicon carbide electric heating plate hot bending machine heating tube

Is it imported	deny	Customized processing	correct	brand	Other 7
model	16-220 380V850W	material	incoloy800	power	850W（W）
working voltage	380（V）	pipe diameter	16（mm）	Main purpose	3D mobile phone glass forming 3D hot bending machine
Product Certification	CE	service life	6000（h）	Is it a cross-border source of goods	deny

The pictures, prices, and attributes are for reference only. Please refer to the actual product for details. Please feel free to inquire by phone or on Wangwang before placing an order!

With the explosion of 3D glass in the smartphone industry and the acceleration of localization of mobile phone accessories, Chinese enterprises have ushered in a new round of competition in the core high-temperature material market. The demand for 3D, 2.5D hot bending machines and heating systems in the market is about to enter a procurement peak. Renowned 3D glass suppliers such as Foxconn, Bern Optics, and Huaying Technology have gradually increased their procurement of hot bending machines. Currently, hot bending heating equipment is mostly imported from South Korea (DTK), Japan, Europe, America, and Taiwan, with South Korea having the largest share. Against the backdrop of limited equipment production capacity and high prices in South Korea, domestic hot bending machine companies have taken the lead and made significant efforts in equipment research and development, improvement, and upgrading, utilizing their own advantages. Multiple technical indicators have surpassed those of South Korean equipment.

As key components of the hot bending machine, the use of electric heating plates and high-temperature heating tubes is a great challenge for many hot bending machine manufacturers and users. At present, Kunshan Tenaijia Hardware and Electrical Appliance Co., Ltd. has cooperated with well-known domestic composite material enterprises to successfully develop high-temperature heating tubes (as shown in Figure 1) and silicon carbide ceramic heating plates (as shown in Figure 2) suitable for 3D glass hot bending machines. The products are used in high-temperature environments of 800 degrees and 850 degrees, with good electrical performance and a product life of over 6000 hours.

Performance of specialized electric heating tube for silicon carbide electric heating plate:

Project	Indicator parameters
Diameter of electric heating tube	16± 0.05 (applicable for mounting holes 16.3-16.6mm)
Length of electric heating tube	220/230± 1 mm (applicable to templates with a length of 190-200mm)
rated voltage	AC380V
rated power	900W/850/800W（+4%~-8%）
Cold state withstand voltage	AC2000V/0.75mA/3s
Hot leakage current	800≤ 2mA in ℃ environment
lead wire	Pure nickel high-temperature resistant wire+ceramic
Main materials of electric heating tube	cr20ni80， Incoloy800， MGO，
Suitable heating temperature for pipe surface	≤950℃
Applicable template temperature (with PID temperature control)	≤820℃
service life（Silicon carbide composite material template testing）	≥6000h

Performance indicators of silicon carbide composite electric heating plate:

Project	Unit	Parameters
bulk density	g/cm3	3.1-3.2
Vickers hardness	HV0.5	2500
Rockwell hardness	HRA	94
apparent porosity	%	＜0.2
compressive strength	MPa	＞3000
Flexural Strength	MPa	＞400
Elastic modulus	GPa	410
Thermal conductivity	W/m.k	100-120
Thermal expansion coefficient	i/℃	4*10^-6
Using the highest temperature	℃	1900
oxidation resistance		Aerobic environment below 1600 degrees Celsius
ash content	ppm	not have

The silicon carbide ceramic heating plate of the hot bending machine has good high-temperature oxidation resistance, high hardness, high thermal conductivity, and high temperature deformation resistance. Based on these excellent properties, combined with specialized electric heating tubes for hot bending machines, the performance can completely replace the currently used high-temperature resistant stainless steel, tungsten steel, various alloy heating plates, as well as expensive foreign ceramic heating plates.