Welcome Customer !

Membership

Help

Wuxi Huikete Measurement and Control Technology Co., Ltd
Custom manufacturer

Main Products:

instrumentb2b>Article

Wuxi Huikete Measurement and Control Technology Co., Ltd

  • E-mail

    hkt@huikete.com.cn

  • Phone

    13921186818

  • Address

    Room 1001, Building 6, Xiexin Center, No. 19 Hefeng Road, Xinwu District, Wuxi City

Contact Now
Measurement principle of high humidity temperature and humidity sensor
Date: 2025-11-28Read: 26

The selection of humidity sensors in high humidity environments is a highly technical challenge. High humidity (usually above 75% RH, even up to 95% RH or above) and condensation (100% RH) are the main "killers" of humidity sensors. Improper selection can lead to rapid drift, damage, or even failure of sensors. The following is a detailed guide for selecting humidity sensors for high humidity environments, which you can consider from the following core dimensions:
  Core selection: Measurement principle
In high humidity environments, the principle of sensors determines their durability and reliability. There are mainly the following types:


  1. Capacitive polymer film sensor
This is currently the most mainstream and comprehensive choice.
  Working Principle:Measure using the characteristic of the dielectric constant of moisture sensitive polymer films changing with environmental humidity. Performance in high humidity environments:
  Advantages:
Performance balance: Achieving a good balance between accuracy, response speed, and cost.
Anti condensation ability: Some models (usually specially designed) have a certain degree of anti condensation ability. Even if there is a brief condensation, the performance can be restored after the moisture dries. This is a key characteristic that needs to be confirmed during selection.
Good water resistance: Polymer films themselves have better water vapor resistance than certain materials.
  Disadvantages:
There is still a risk of drift: long-term exposure to harsh high humidity or polluted environments can still cause drift, requiring regular calibration.
Afraid of chemical pollution: Oil mist, solvents, and corrosive gases can still damage the film.
  Applicable scenarios:The vast majority of high humidity environments, such as greenhouses, warehouses, clean rooms, general processes, ventilation and air conditioning units (AHUs), etc. Be sure to choose a model that indicates' anti condensation 'or' high humidity environment specific '.


 2. Resistance sensor
  Working Principle:Measure using the characteristic of the resistance value of hygroscopic salts or conductive polymers changing with humidity. Performance in high humidity environments:
  Disadvantages:
Very afraid of condensation: Condensed water can dissolve moisture sensitive materials, causing permanent damage or severe drift of the sensor.
The accuracy is relatively low.
  Advantages:Low cost.
 Applicable scenarios:Not recommended for use in any high humidity or where condensation may occur. Only used for ordinary environmental monitoring with low cost and low reliability requirements.


  3. Dry wet bulb thermometer
 Working Principle:By measuring the "dry bulb" temperature and the "wet bulb" temperature soaked in water, the humidity is calculated based on the temperature difference between the two. This is an indirect measurement method. Performance in high humidity environments:
  Advantages:
In principle, it is not afraid of high humidity and condensation, and can work normally in saturated environments.
Long term stability is good and does not require calibration.
  Disadvantages:
Maintenance required: It is necessary to ensure the cleanliness of the wet ball gauze and smooth water supply, which requires a large amount of maintenance work.
There are requirements for air flow velocity.
When approaching saturation, accuracy will decrease.
  Applicable scenarios:Traditional industries such as textiles and tobacco, or occasions with regular maintenance by dedicated personnel. Due to its reliability, it still has applications in some harsh and high humidity industrial environments.


  4. Optical/Cold Mirror Dew Point Meter
  Working Principle:Directly measuring the temperature of mirror condensation is the "benchmark" measurement method for humidity. Performance in high humidity environments:
  Advantages:
High precision, not afraid of high humidity, because it is designed for measuring dew point (i.e. 100% RH conditions).
Good long-term stability.
  Disadvantages:
The price is extremely expensive.
The requirement for mirror cleanliness is high, and any pollution (oil, dust) can lead to measurement errors, requiring precise maintenance.
  Applicable scenariosLaboratory calibration, metrology stations, or industrial processes with high precision requirements for humidity measurement (such as pharmaceuticals, high-end cleanrooms). For conventional high humidity monitoring, it is usually 'overused'.

微信图片_20220425111131.png


Last Article: Classification of Michell dew point meters

Next Article: