There are several ways to open the circular split mold, each with its own principles and application scenarios
1. Radial sliding flap (horizontal flap)
Principle: The valve blocks of the mold slide and open along a circular radial (horizontal) direction, driven by mechanisms such as guide grooves, guide rails, or diagonal pins.
For example, a slanted guide groove is set on the outer side of the valve block, which is guided by a slanted pin fixed on the mold. When opening the mold, the slanted pin drives the valve block to slide radially outward, achieving demolding.
Features:
Simple structure: suitable for small and medium-sized molds, with low processing costs.
Applicable scenarios: Commonly used for circular products with no complex concave convex structures on the surface, such as bottle caps, flanges, etc.
Limitations: The sliding space of the valve block is limited, making it difficult to handle products with large depths or complex inner walls.
2. Axial lifting flap (vertical flap)
Principle: The valve block moves up and down along the circular axis (vertical direction) to achieve opening and closing, usually driven by hydraulic, pneumatic, or cam mechanisms.
For example, a lifting platform is installed at the bottom of the mold, which drives the petals to descend vertically during mold opening, separating the product from the petals.
Features:
Small footprint: No need for radial sliding space, suitable for scenarios where mold installation space is limited.
Applicable scenarios: Suitable for high cylindrical and deep cavity circular products, such as cups, pipes, etc., especially suitable for situations where radial strain of products needs to be avoided.
Limitations: High precision and stability requirements are placed on the lifting mechanism, and complex products may require the use of other demolding methods.
3. Rotating flap (hinged flap)
Principle: The petal block is connected to the mold body through hinges or shafts. When opening the mold, the petal block rotates around a fixed axis to open, similar to "petal unfolding".
For example, one end of the petal block is hinged on the mold base, and the other end is linked through a connecting rod or gear mechanism to synchronously rotate and unfold during mold opening.
Features:
Smooth demolding: Rotating motion can reduce the impact on the product, suitable for thin-walled or easily deformed circular products (such as plastic containers, precision parts).
Applicable scenarios: Suitable for complex molds with multiple valve combinations, such as circular products with side concave, threaded, or multi segment shapes.
Limitations: The hinge structure is prone to wear and requires regular maintenance, and the mold design and processing are difficult.