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Application of Langsheng Handheld Coating Thickness Gauge in Testing Iron, Zinc and Nickel Plating
Date: 2025-08-13Read: 0
In the production lines of hardware bathroom, automotive fasteners, and electronic components, the surface of iron parts is often improved in corrosion resistance and wear resistance through the "galvanized nickel" process. In order to ensure that the coating is neither too thick to waste materials nor too thin to affect its lifespan, rapid on-site testing has become crucial. The Langsheng TrueX COAT handheld coating thickness gauge provides a "one click" solution for this demand with XRF (X-ray fluorescence) technology.
When applied on site, the operator only needs to align the instrument weighing only 1.6 kg with iron-based samples such as bolts, shrapnel, or faucet shells, press "start test", and the instrument will excite the sample through a 50 kV micro focus X-ray tube. The Si PIN detector captures characteristic spectral lines of zinc, nickel, and iron simultaneously within seconds. The Super FP algorithm built into the instrument automatically strips off the substrate signal, providing real-time information on the thickness of the zinc and nickel layers, as well as the total coating thickness, with an accuracy of up to 0.1 µ m, meeting the requirements of ISO 2177 and other standards.
Compared with traditional desktop computers, the non-destructive testing characteristics of TrueX COAT avoid tedious sample preparation steps such as cutting, inlaying, and polishing, and there is no need to worry about chemical waste treatment. Its T-shaped slot heat dissipation structure supports long-term continuous operation, and one battery can work continuously for 8 hours, suitable for sampling or full inspection. At the same time, the instrument supports Bluetooth and Wi Fi data synchronization, achieving closed-loop control of plating tank process parameters.

By using the Langsheng handheld coating thickness gauge, enterprises can quickly complete the quality control of iron, zinc, and nickel coatings within the production cycle, saving costs and ensuring product reliability, truly achieving the goal of "small body, big achievements".

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