ChemPlus ® Application Report | Powder Packaging in Ceramic Materials Research-Shenzhen Jingtai Technology Co., Ltd

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ChemPlus ® Application Report | Powder Packaging in Ceramic Materials Research

Date: 2026-09-22Read: 3Shenzhen Jingtai Technology Co., Ltd

In the field of materials science, the preparation and application of materials are crucial for many industrial sectors, such as metallurgy, ceramics, electronics, pharmaceuticals, and chemical engineering. With the advancement of technology and the continuous improvement of industrial demand, the requirements for material quality and performance are becoming increasingly stringent. This requires higher precision and efficiency in material formulation design and experimental process flow.Especially in formula research, precise proportioning of multiple powder materials is involved, making the powder feeding process a complex and time-consuming step.

The traditional powder weighing method mainly relies on manual operation, which not only has low efficiency, but also the accuracy of the results is easily affected by the operator's skill level, resulting in unstable feeding accuracy. Meanwhile, manual operation may also cause dust pollution and material waste. In addition, the physical properties of different powders (such as flowability, particle size distribution, density, etc.) have a significant impact on the weighing process, which further increases the complexity of the weighing process. Therefore,The traditional manual weighing method is no longer able to meet the strict requirements of modern material research and development for powder weighing accuracy and efficiency.

With the continuous development of automation technology, automated powder weighing systems have become a key technology to solve this problem.Automated systems can achieve high-precision weight control and efficient weighing operations, significantly improving the accuracy and repeatability of material ratios.The automated powder weighing system ensures precise powder feeding through precise control equipment and algorithms, while reducing dust pollution and material waste, providing strong technical support for the research and development of new materials. Automated systems typically have user-friendly interfaces that can adapt to changes in powder properties and seamlessly integrate with other laboratory automation equipment, further enhancing the overall efficiency of the laboratory.

In the development process of ceramic materials, it usually involves precise weighing of 5 to 8 different raw powders,Subsequently, a series of experimental steps were carried out, including grinding, sintering, etc. After these steps, granulation, packaging and other operations need to be carried out, which are often labor-intensive and highly repetitive tasks. Traditional manual operations not only consume a lot of experimental personnel's time and energy, but also have low efficiency and are difficult to ensure the repeatability and consistency of experimental results, which can easily introduce human errors.

The application of high-throughput automated solid sampling technology can effectively solve these problems. This technology precisely controls the weighing and distribution of raw material powders through automated equipment, ensuring the efficiency and accuracy of experiments.The use of automation systems significantly improves the repeatability and consistency of experimental operations,At the same time, it reduces the possibility of human error, thereby ensuring the reliability of experimental data and the scientificity of the scientific research process.

We selected 17 commonly used raw material powders and used the desktop solid sampler ChemPlus from Jingtai Technology ® Conduct sample testing.Target sample sizes: 500mg, 1000mg, 2000mg, measurement data are as follows:

In addition to testing the original powder, we also conducted corresponding tests on the granulated powder after ball milling and sintering.Given that the precision requirements for granulation powder are not particularly strict, a deviation of less than 10% is usually sufficient to meet the process standards. Therefore, we chose two different powder dosages of 300mg and 3000mg and conducted multiple rounds of testing. The test results show that,Using ChemPlus^®It can effectively package granulation powder without damaging the original granular structure of the powder during the sampling process.

The test results indicate that,When adding powder samples in different material scenarios, ChemPlus^®Can effectively control the standard deviation within ± 0.5mg.The sample addition time may vary depending on the specific characteristics of the powder, butThe qualification rate of all types of powder samples is over 98%.In addition, the sample addition process can effectively handle the granulated powder, ensuring the integrity of its structure is maintained.

ChemPlus^®Desktop solid sampler

ChemPlus^®Desktop solid sampling device, supporting multiple solid raw materials and receiving containers, without the need for manual supervision, automatically completes repetitive and time-consuming solid weighing and sampling operations.

•High throughput:Can accommodate various solid raw materials and receiving containers, comprehensively improving efficiency;

•Wide applicability:The sample does not require special treatment and is covered with moisture absorbing clumps, larger particles, fluffy, and poorly flowing powders;

•Intelligent algorithm parameter adjustment:Adaptive powder addition algorithm, intelligent recognition of multiple types of powders;

•Piezoelectric ceramic excitation technology:Multi type powders produce smoother powder output;

•Static electricity removal:Effectively reduce electrostatic effects and increase sample accuracy;

•Cost controllable:Low prices of consumables, saving costs;

•Small footprint:Small overall size, desktop style;

•Wide compatibility:Compatible with various commonly used laboratory sizes of small bottles;

•Data tracking:Barcode or QR code sample management, supporting audit tracking.

ChemPlus^®Desktop solid sampler is an automated sampling device designed specifically for different solid powders. This device can achieve precise sampling, improve sampling efficiency, have a user-friendly interface, be safe to use, and effectively reduce material waste and labor costs.ChemPlus^®The introduction of this provides a high-performance, reliable, and cost-effective solid sampling solution for laboratories, particularly suitable for powder processing scenarios that require high throughput and repeatability.Through automation technology, this equipment ensures consistency and traceability in the sampling process, while reducing potential human errors, thereby improving the overall quality and output of the experimental process, which is of great significance for the research and development of new materials.