Choose the appropriate oneHigh speed homogenization mixerStarting from different application scenarios from laboratory to industrial level, attention should be paid to the following key parameters:

1、 Key parameters for laboratory level selection

Processing capacity and flexibility

The laboratory equipment needs to be adapted to small batch samples (such as a few grams to 700 grams), support multi parameter storage (such as 20 sets of programs), and meet the requirements of formula debugging and rapid verification in the research and development stage.

Parameter control accuracy

Emphasize the segmented setting of speed, vacuum degree, and time (such as regulating in 5 stages), and optional temperature control module to ensure the reproducibility of experimental data.

Device characteristics

Compact size, shock-absorbing design, noise level below 40 decibels, suitable for laboratory scenes that are sensitive to the environment.

Functional scalability

Support multiple container adaptations (such as standard syringes and customized mixing cups) to meet the transition needs from research and development to small-scale testing.

2、 Key parameters for industrial grade selection

Processing capacity and efficiency

The processing capacity needs to be above 30L, supporting continuous production needs such as mixing and defoaming of large quantities of high viscosity materials such as grout and heat dissipation paste.

Stability and durability

Adopting high-power vacuum pumps (such as 21m ³/h) and high torque motors, suitable for long-term high-intensity operation, with a complex structure, equipped with wear-resistant stirring blades, anti-corrosion coatings, and modular material barrels to cope with high load production environments.

Operating interface and integration

Simplify the operating interface to reduce manual intervention and integrate with automated production lines, such as linking with filling and packaging equipment, to achieve full process intelligence.

cost-effectiveness

The unit price is relatively high (up to several hundred thousand yuan), but by reducing material loss and improving yield, the investment return period can be shortened to 6-12 months.

3、 General selection parameters

Vacuum degree and speed range

High viscosity materials (such as silicone) require equipment with a vacuum degree of ≤ -95kPa to ensure the removal of micron sized bubbles. The laboratory level recommends a maximum of 2500rpm to meet high shear requirements, while the industrial level requires a balance between speed and energy consumption.

Material compatibility

Corrosive materials should be stored in 316L stainless steel containers to ensure the corrosion resistance of the equipment.

customization capability

Choose suppliers with customization capabilities, such as supporting module customization for fixtures, program storage capacity, vacuum pump power, etc., to meet specific process requirements.