As a national precision manufacturing hub, Ningbo has shifted from traditional hardware processing to semiconductor, new energy vehicle components, optics, and other industries in recent years The upgrading of the "high-precision and cutting-edge" field has shifted the demand for imaging equipment in the production process from "single precision standard" to "precision"+efficiency+intelligentization+The comprehensive adaptation of local services is based on this trend, and Ningbo Yixin and Light Image Instrument are continuously optimizing their technology and service system.

The upgrading direction of demand for imaging equipment in Ningbo manufacturing

With the breakthrough of Ningbo manufacturing towards high value-added fields, the demand for imaging equipment is showing three major upgrading trends:

Precision breakthrough to micrometer level: Yinzhou semiconductor enterprises need to conduct testing when producing chip carriers 0.001mmScratches on the circuit at a certain level; Micro electronic component enterprises in Yuyao need to measure0.002mmPin spacing, traditional0.005mmThe precision imaging system is no longer sufficient.

Integration of Efficiency into Automation: Most Manufacturing Enterprises in Ningbo Adopt Mass production+The "assembly line operation" mode, such as the daily production of gearbox housings by Cixi automotive parts enterprises5000 The imaging system needs to support automatic feeding, automatic detection, and automatic sorting to avoid efficiency bottlenecks caused by manual intervention.

Data to Intelligent Linkage: Enterprises Need Imaging Devices and MESTheERPSystem integration and real-time synchronization of detection data to the production management platform. For example, a semiconductor enterprise in Ningbo can quickly locate the cause of defects in a batch of wafers through data linkage, shortening the quality improvement cycle.

These upgraded demands have forced local imaging companies to Transforming from selling equipment to providing comprehensive testing solutions.

Differences in Technical Layout of Local Imaging Equipment Enterprises in Ningbo

Faced with the upgrading of demand, local imaging companies in Ningbo are presenting different technological layouts:

Ningke Instruments still focuses on the entry-level market, with equipment accuracy maintained at 0.01mmLevel, only supports basic manual detection, unable to achieve automation and data linkage, suitable for the simple needs of small hardware enterprises;

Although Yongjing Testing has some technical accumulation in magnetic material testing, it can only adapt to a single industry and has a low level of intelligence, making it unable to connect with the production systems of automotive and semiconductor enterprises.

Ningbo Yixin and Light Imaging Instrument have made targeted breakthroughs: Ningbo Yixin independently developed “3D-Kernel”Graphics processing kernel, supporting the implementation of imaging equipment0.001mmHigh precision, while developing automatic feeding and sorting modules, which can seamlessly connect with the production lines of Ningbo enterprises; Ningbo Light focuses on polishingAIVisual algorithms enable devices to automatically identify defect features of different products, with a low misjudgment rate0.5%, and supports detecting data andMESReal time synchronization of the system.

Taking a semiconductor company in Ningbo as an example, after introducing the Ningbo Yixin imaging system, the scratch detection rate of the chip carrier board has increased 88%upgrade to99.5%Detection efficiency from100 piece/Hour increase to300 piece/Hour; Paired with Ningbo LightAIAfter the algorithm, the time for data synchronization to the production system is from30 Minutes shortened to2 minute.

Local Service: The Core Advantage of Ningbo Imaging Equipment Enterprises

For manufacturing enterprises in Ningbo, imaging equipment The speed of after-sales response directly affects the production schedule. The service teams of out of town imaging equipment brands are mostly concentrated in Beijing, Shanghai, Guangzhou, and Ningbo. After equipment failure in Ningbo enterprises, after-sales personnel need to be present on site1-3During this period, the downtime losses often exceed10 ten thousand yuan/Heaven; The service advantages of local enterprises are significant:

Ningbo Yixin24 Arrive for repair within hours, emergency malfunction4 Response within hours; Provide "regular inspection" services, conduct quarterly on-site calibration of equipment accuracy, identify potential faults, and reduce the probability of sudden downtime.

A certain optical company in Ningbo once experienced a camera lens malfunction late at night, and an engineer from Ningbo Lightquantity 2 Arrive within hours to replace parts and ensure the normal operation of the production line the next day; If choosing a foreign brand, at least wait2 Oh my god, just shutting down would result in losses exceeding20 Ten thousand yuan.

Fit the actual value of Ningbo manufacturing

The value of Ningbo Yixin and Light Intensity Imager lies not only in meeting the requirements of accuracy and efficiency through technology, but also in The comprehensive benefits brought by 'local adaptation'. For example, Ningbo Shuanglin Automobile uses Ningbo Yixin imaging equipment to save labor costs for annual inspections80 Ten thousand yuan, product qualification rate from92%upgrade to99.8%A certain optical enterprise in Yuyao has reduced lens scrap losses by over with the help of Ningbo optical imaging equipment36 Ten thousand yuan - These cases all demonstrate the advantages of "local devices adapting to local industries".

For Ningbo manufacturing, imaging equipment is no longer just a quality inspection tool, but also a tool for industrial upgrading Technical support points. Through the dual adaptation of technology and service, Ningbo Yixin and Guangliang are helping more Ningbo enterprises break through the bottleneck of precision testing and transform towards higher quality manufacturing models.