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Hangzhou Zhuochi Instrument Co., Ltd

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Parameters and usage methods of vacuum calcination furnace for meltblown fabric mold head (spinneret)
Date: 2020-05-05Read: 0

What should I do if the melt blown machine mold (spinneret) is blocked? How to remove plastic?

The melt blown machine mold (spinneret) is not disposable. After use, it can be disassembled and reused through the following steps:

真空箱式炉

1. By vacuum calcination, the plastic debris inside the mold holes is preliminarily cleaned off;

2. Check if the meltblown fabric mold is broken, as some molds are made of poor materials and may break after calcination, leading to their disposal;

真空箱式炉

3. If the mold does not break after vacuum calcination, check if there are any other blockages in the small holes of the mold. If there are, first pass them through;
4. Use ultrasonic cleaning;
5. Use abrasive flow process for polishing;

真空箱式炉

6. After polishing, clean again and check the small holes in the mold;
7. If there are no other issues, this mold can be used again!

Cleaning method for removing plastic from meltblown fabric spinneret

Firstly, clean the ultrasonic stainless steel tank thoroughly, and thenvacuum calcinationPut the good spinneret into the slot and add clean water. The water level should be no more than two centimeters above the spinneret. Then add about 20 grams of rust remover and cleaning agent, and turn on ultrasonic waves to start vibration wave cleaning.
After cleaning for 30 minutes, adjust the position of each spinneret and the front and back of the spinneret.
3. Ultrasonic cleaning usually takes 60-90 minutes to clean thoroughly. The cleanliness of the water in the tank and the position of the spinneret cleaned by ultrasonic vibration waves are the main reasons for the cleaning. Therefore, maintaining the cleanliness of the water and frequently changing the position of the spinneret are the key factors.
4. After ultrasonic cleaning, the spinneret should be promptly removed from the water to blow dry the moisture on the surface and in the micropores.
5. After cleaning the spinneret, it should be promptly assembled and placed in a clean and dry place or in the spinning body to prevent moisture and external dust

Features:

Opening the door is very convenient, with both ends allowing for entry and exit of the mold head, and the efficiency is more than five times that of the original vacuum tube furnace;

High temperature resistant metal furnace tube, high cleanliness, good sealing performance, sturdy and durable, easy to clean, and not afraid of smoke Oil Glue;

■Can be evacuatedcalcinationAnd not vacuumcalcinationIt can be evacuated, filled with inert gas, or used as a regular gascalcination);

efficientmeltblown fabricMold head calcination furnaceMain combinations:


Heating furnace body; controller; High temperature resistant furnace tube;
Stainless steel quick opening sealing flange;
Quick connect single head exhaust port;
Quick connect vacuum gauge; Water cooling jacket;

Product Technical Parameters

name

model

heating zone

size

rated temperature

℃

rated

Power (KW)

power supply

voltage

The length of the furnace tube is approximately

(MM)

applicablecalcinationMold length

remark

Efficient melt blown fabric mold headCalcinationFurnace (vacuum tube furnace)

LTK-6-8

600MM

800℃

6

220V

/50HZ

φ200*1200

600MMand below

LTK-12-8

1300 MM

800℃

12

380V

/50HZ

φ200*1800

1300 MMand below

Dual temperature zone, one temperature zone or two temperature zones can be opened simultaneously according to the length of the mold head

LTK-15-8

1100 MM

800℃

15

(High power)

380V

/50HZ

φ200*1600

1100 MMand below

Dual temperature zone, one temperature zone or two temperature zones can be opened simultaneously according to the length of the mold head

LTK-18-8

2000 MM

800℃

18

380V

φ200*2500

2000

MMand below

Three temperature zones, one temperature zone or two or three temperature zones can be opened simultaneously according to the length of the mold head

The above furnace tube has an outer diameter of 200MM and a wall thickness of 6-8MM. If there are different specifications required, please explain