Zhongyu Instrument Atmospheric and Vacuum Stainless Steel Distillation Unit Extraction Tower

NegotiableUpdate on 05/07

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Zhongyu Instrument is a technology entity enterprise that integrates research and development, design, production, and customized synthesis of extraction towers for atmospheric and vacuum stainless steel distillation units. It specializes in designing and manufacturing comprehensive needs for various stages of production from small-scale, pilot to large-scale production for higher education institutions and research institutes in industries such as petroleum and petrochemical, chemical, coal chemical, energy and environmental protection, and pharmaceuticals. It is a professional company that designs and manufactures micro reactors, small-scale, pilot devices, as well as mold and small-scale industrial devices.

Product Details

Zhongyu Instrument Atmospheric and Vacuum Stainless Steel Distillation Unit Extraction Tower

The following isSpecific parameters and design specifications of atmospheric and vacuum stainless steel distillation unitIntegrate industrial grade safety standards and process requirements, suitable for continuous production in fields such as petrochemicals and pharmaceuticals

‌1、 Core design parameters‌

‌parameter category‌	‌Normal pressure condition‌	‌Reduced pressure condition‌	‌Technical Specification‌
‌design pressure‌	0.1~0.3 MPa	‌-0.1~0.01 MPa(Gauge pressure)	The vacuum section must comply with ASME BPVC VIII-1 standard
‌design temperature‌	-20~350℃	-20~300℃	316L stainless steel endurance limit (short-term 400 ℃)
‌Tower diameter/tower height‌	DN800~DN3000	DN600~DN2500	Tower height 15-50m (calculated based on theoretical number of plates)
‌Number of theoretical boards‌	30-60 yuan	40-80 yuan	Under reduced pressure, HETP decreases by 20-30%
‌material‌	‌316L stainless steel(Subject)	+ ‌Zirconium lining material(Strong corrosion system)	Sealing element: flexible graphite+metal wrapped gasket

‌2、 Key operational indicators‌

‌system‌	‌parameter range‌
‌processing power‌	1-50 t/h (crude oil)/0.5-10 t/h (fine chemical industry)
‌temperature control‌	-Tower kettle: steam heating (0.6-1.3 MPa saturated steam) -Side line extraction: PID temperature control ± 2 ℃
‌vacuum system‌	Three stage steam jet pump (ultimate vacuum 0.5kPa) or liquid ring pump+Roots pump set (ultimate vacuum 0.1kPa)
‌reflux ratio‌	Automatic adjustment range 1:1~10:1 (accuracy ± 1%)

‌Zhongyu Instrument Atmospheric and Vacuum Stainless Steel Distillation Unit Extraction Tower

3、 Separation performance validation data‌

‌system‌	‌Atmospheric pressure separation effect‌	‌Decompression separation effect(10 kPa)	‌test conditions‌
Crude oil atmospheric distillation	Gasoline section: Initial boiling point -180 ℃	-	ASTM D86 standard
Lubricating oil vacuum distillation	-	Distillation range: 350-500 ℃	Residual carbon ≤ 0.1%
Styrene ethylbenzene	Purity ≥ 99.5%	Purity ≥ 99.8%	Tower top temperature 80 ℃ (depressurization)

‌4、 Safety and Control System‌

‌module‌	‌Configuration Details‌
‌Explosion-proof design‌	-Explosion proof membrane (bursting pressure 0.3MPa) -Static grounding resistance of tower body ≤ 4 Ω -Ex d IIC T4 Explosion proof Certification
‌Interlocking protection‌	Five fold safety linkage: 1. Emergency release of overpressure 2. Cut off heating when the liquid level is low 3. Vacuum failure and nitrogen filling
‌automated system‌	DCS control: -Pressure/temperature/liquid level three impulse regulation -OPC protocol integration into MES system

‌5、 Comparison of industrial grade model parameters‌

‌model‌	‌Atmospheric tower (AT-1200)‌	‌Pressure reducing tower (VT-1800)‌	‌Integrated atmospheric and vacuum tower (CDU-2500)‌
‌Tower diameter/tower height‌	DN1200×28m	DN1800×36m	DN2500 × 45m (Twin Tower Integration)
‌Number of theoretical boards‌	40 floating valve trays	60 tongue shaped tower plates	Normal pressure section 35+pressure reduction section 50 plates
‌design pressure‌	0.3 MPa	-0.098 MPa	Normal pressure section 0.3MPa/depressurization section -0.1MPa
‌processing capacity‌	15 t/h (crude oil)	8 t/h (residual oil)	30 t/h (full fraction)
‌reference price‌	¥1,200,000	¥1,800,000	¥3,500,000

‌Selection Recommendation‌

‌Refining atmospheric distillationAT-1200 (floating valve tray, high flux)
‌High boiling point materialVT-1800 (tongue shaped tray, pressure drop ≤ 0.3kPa/plate)
‌Full process integrationCDU-2500 (atmospheric and vacuum coupling, energy saving 15-20%)