ZH-70 high-speed metal circular saw machine picture

ZH-70 high-speed metal circular saw machine pictureThe full-automatic high-speed metal circular saw is a conventional machine tool produced by our company, which is mainly composed of machine bed, power head, feeding system, clamping device, automatic feeding, material bearing frame, material feeding mechanism, material distribution device, hydraulic system, electrical system, spray cooling system, spiral chip conveyor, saw blade cleaning device, etc.

1.1Machine bed: The main body of the bed is made of high-quality high-strength cast iron cast as a whole. It has the characteristics of good overall rigidity, high strength, impact resistance, and small deformation, which can greatly improve the overall rigidity and sawing stability of the machine tool.

1.2Power head part: The gearbox body is made of high-quality high-strength cast iron, which is cast as a whole and has high strength and impact resistance. The transmission gears made of high-performance gear materials undergo special heat treatment and precision grinding, and adopt a gear clearance mechanism to achieve zero clearance transmission, ensuring smooth transmission and average service life of the saw blade, with high transmission efficiency. All use high-precision and high-strength bearings, making the entire gearbox operate with low noise, smooth, and reliable transmission performance. The adoption of a unique saw blade stabilization system can greatly improve the rigidity of clamping the circular saw blade, reduce the vibration and deflection of the saw blade, and greatly improve the service life of the saw blade, ensuring reliable cutting accuracy.

1.3Feed system: High precision ball screw driven by servo motor drives the spindle box for horizontal strong feed, which will be clamped
High precision and fast cutting of pressed workpieces The flat push high torque feed sawing method can effectively ensure the smoothness of the sawing process
Sex, reliability, and sustainability.

1.4Clamping device: composed of two sets of vertical clamping devices. High pressure oil pressure ensures the smoothness of the sawing process.

1.5Automatic feeding, feeding frame, and feeding mechanism: The automatic feeding adopts high-precision ball screw controlled by AC servo, ensuring reliable feeding accuracy. The material rack is used to arrange raw materials to be cut in rows, and the length can be selected according to customer needs. The feeding mechanism uses the action of the feeding oil cylinder to feed a rod to the automatic feeding tiger jaw, ultimately achieving automatic feeding, greatly reducing the labor intensity of workers and reducing sawing assistance time.

1.6Material sorting device: It can facilitate the collection and processing of material heads and tails, and automatically achieve the separation and placement of heads and tails from finished products.

1.7Hydraulic system: composed of oil tank, valve block, hydraulic pump, hydraulic components, actuating components, etc., all using well-known brand hydraulic components, with low failure rate, reliable performance, stable and reliable implementation of various program actions.

1.8Electrical system: composed of electrical cabinets, buttons, CNC systems, motors, contactors, relays, heat exchangers, switches, and auxiliary components. The machine tool can achieve full process CNC, which means that except for the manual placement of the material rack in rows, from automatic material feeding to sawing completion, including material head and tail processing, all are automatically completed by the sawing line. High degree of automation, various safety protection devices can ensure the safe and smooth operation of the entire sawing process.

1.9Spray cooling system: the system uses imported environment-friendly cutting oil and spray device for precise measurement of micro lubrication. The carefully designed nozzle sprays high-efficiency cutting oil onto the saw teeth to reduce the generation of cutting heat. The nozzle also sprays high-efficiency cutting oil onto both sides of the saw blade for lubrication, which can improve production efficiency, reduce production costs, prevent environmental pollution, and improve the quality of the cutting edge, extending the service life of the saw blade.

1.10The automatic lubrication system adopts an automatic lubrication pump to automatically lubricate each lubrication point upon startup, ensuring accurate movement of moving parts without wear and extending their service life.

1.11Digital control system: adopting a three-axis control data system, NC axis controls feeding and sawing, making the size more reliable and stable; The system is equipped with a built-in PLC for internal logic control, reducing external environmental interference; Using a servo absolute value encoder motor, there is no need to return to zero when starting up, reducing the need for return to zero switches and travel switches, and minimizing fault points; Equipped with a 10 inch touch screen, the interface is flexible and customizable, and the input of numerical values is simple. It can achieve batch control and management of various specifications of materials, and the system fault alarm is intuitive and clear, making it easy to monitor and maintain, ensuring safe and smooth operation of the entire sawing process.
ZH-70 high-speed metal circular saw machine pictureimage