Practical Rotorless VulcanizerSpecifications:
(1) Manufacturing specifications: According to ASTM-D5289, ISO-6502, GB/T-16584.
(2) Includes: one 256MB memory 64 bit calculator, one 17 inch color screen, one 80GB hard drive, one 52x speed optical drive, and one Canon S-300P color inkjet printer (or equivalent).
(3) Software: Using Windows operating system or XP
(4) Language: Simplified Chinese, Traditional Chinese, English is optional for customers.
(5) Temperature specification: Room temperature~200 ℃; When ordering specifically, higher temperatures can be provided.
(6) Temperature accuracy: Temperature error within ± 0.3 ℃.
(7) The temperature display resolution is 0.1 ℃.
(8) Motor speed: 100 times per minute.
(9) Torque Range: Available in four settings: 25, 50, 100, and 200 pounds to inches; Or set according to the user's preferences.
(10) Unit of moment: kilogram centimeter, pound inch, or Newton meter.
(11) Swing angle ± 0.5 °, ± 1 °, ± 3 °
(12) Power supply AC220V ± 10%, 50 ± 3Hz, 7 ampere single-phase; Or according to the buyer.
(13) Wind pressure of 4.5 kg/cm2 or 65 psi (buyer's own air compressor).
(14) Dimensions 1260 (height) x 560 (width) x 620 mm (length).
(15) The net weight is about 250 kilograms. Page: P.9-4NO.UC-080Q-3
(16) Standard equipment includes one copper rod, one copper brush, five fuses, 500 sheets of list machine paper, one calibration scale, and one program restoration CD.
UR-2010 Intelligent Rotorless VulcanizerStandard features:
(1) Curve a. vulcanization curve (S') b. viscosity curve (S') c. comprehensive curve of viscoelastic torque value (S) d. viscoelastic ratio curve (Tan δ) e. dynamic loss angle curve (Loss Angle) f. vulcanization rate curve g. upper and lower mold cavity temperature curves
(2) Data: a. Burning time at any point (Ts1, Ts2, Ts3,...) b. Sulfurization time at any point (Tc50, Tc60, Tc90,...) c. Low torque value (ML) d. High torque value (MH) e. Sulfurization rate value at any point f. Loss Angle value at any point g. Tangent (Tan δ) ratio at any point h. Dynamically display the reading of any curve at any coordinate at any time (limited to curve A a.~g.)
3. Additional features
A. The function of optimizing formula and experimental design (UCAD software for short) a. When there is a change in a single or multiple drugs in the formula, this software can analyze the changes in the impact between the new formula drug and its physical properties after the change, making formula optimization easy. b. The mathematical model of this software can rationalize the distribution of experimental points in the experimental space to reduce the number of experiments, while still obtaining sufficient effective data. c. This software can obtain * combinations, i.e. * formulas, between product property requirements, cost, and manufacturing technology feasibility through various equations.
B、 Process capability statistical analysis function (SPC software for short). a. Store ML, MH, TS, TC, CRI, test date, vulcanization curve, vulcanization rate curve, foaming curve, foaming rate curve, etc. b. Statistical analysis of ML, MH, TS, TC, CRI. Provide individual values and mobile full range control chart (X-Rm), histogram (HISTOGRAM CHART), and normal distribution chart (NORMAL EDITION CHART)
C、 The function of analyzing the uniformity of rubber material mixing (referred to as VCH software). a. Display the uneven mixing of rubber material using dynamic graphics and percentages (%). b. Display the changes in viscosity and elasticity of the rubber material during the vulcanization process using dynamic graphics and drag index. c. Display whether the motor speed and torque transmission mechanism of the instrument are normal.
D. The comparison and estimation function between the vulcanizing instrument and the actual vulcanization time in the workshop using RARO software. a. Using this software, calculate the required sulfurization time at the production site based on the sulfurization time and testing temperature measured by the vulcanizing instrument, as well as the on-site sulfurization temperature, product thickness, specific gravity, and the type of machinery used in production. b. It is possible to estimate the percentage (%) of surface and center point vulcanization of the product at different vulcanization times.