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Variable Edge Force Sheet Metal Forming Testing Machine

NegotiableUpdate on 05/06
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Overview

The variable edge force sheet metal forming test machine plays a crucial role in the existing lightweight technology of automotive and aviation materials, research on sheet metal forming processes, testing of material physical properties, evaluation of welding processes, and grading of lubricating oils. After our platform experiments, we can obtain the design parameters and forming processes, reduce material waste in the industrial field, and achieve energy-saving and environmental protection effects. Variable edge pressure technology is an important research direction in the process of sheet metal forming, and EC1200 has achieved closed-loop control technology for higher precision adjustment of edge pressure.

Product Details

Variable Edge Force Sheet Metal Forming Testing MachineThe existing lightweight technology for automotive and aviation materials, research on sheet metal forming processes, testing of material physical properties, evaluation of welding processes, and grading of lubricating oils play a crucial role. Through our platform experiments, we can obtain design parameters and forming processes, reduce material waste in the industrial field, and achieve energy-saving and environmental protection effects.

The EC1200 sheet metal formability testing machine - fully automatic cup protrusion tester is a large tonnage sheet metal forming testing machine developed by Shanghai Jinbang Automation, which automatically completes the shearing, stretching, and forming of large-area sheet metal. The maximum shear force can reach 1200KN, which can shear thick plates with a diameter of 200mm. The ultimate tensile force of 1500KN can stretch various high-strength steel plates.

Variable Edge Force Sheet Metal Forming Testing MachineMeet the test standards:
National standard GB 15825: Various tests
Cup convexity test meets EN ISO, EURONOM, BS, NF, GOST, UNI, UNE
Deep pull cup test
The deep hole expansion test meets the requirements of Siebel and Pomp (KWI)
Hole enlargement test ISO 16630
FLC experiment meets acc. to ISO 12004

Technical characteristics of sheet metal forming testing machine:
1. Testing methods: Erichsen cup bulge test, deep pull test, hole expansion test, square cup test, FLC curve test, LDH test, bulge test, lubrication test, 550 ℃ high temperature deep pull test, high-speed deep pull test, Fukui test, Olsen, Swift test, reverse tensile test, precision cutting test, hardness test, tensile test, etc
2. Dual stage hydraulic stretching and edge pressing system, each stage can independently control displacement, speed, direction, and thrust.
3. Edge pressure separation: Equipped with an automatic edge pressure separation device, it ensures that the edge pressure load is evenly distributed around the circumference and the edge pressure is uniform
4. Hydraulic stretching mechanism: The punch automatically advances at a constant speed, with infinitely adjustable speed. The system has a high thrust and the entire testing process is smooth and fluid
5. Neutrality of the punching die in the cup making experiment: within 0.05mm
6. Mold replacement is convenient and fast
7. Machine shutdown method:

① The sensor senses a rapid decrease in the tensile force of the punch, reaching the yield limit of the sheet metal and automatically stopping the machine
② Manual shutdown: If cracks are observed, immediately shut down the machine
8. The system adopts dust-proof design to adapt to harsh working conditions; Satisfy long-term high load test operation
9. Method of obtaining tensile force: spoke type pressure sensor, oil pressure conversion
10. The electronic control system includes:
Delta PLC Programmable Logic Controller
Delta AD acquisition module
The company independently develops data AD signal amplifiers
7-inch touch screen
Tensile force output signal interface
11. Adjustable rolling wheels, easy to move
12. The system is equipped with a buffer brake protection device, ensuring smooth start and stop, environmentally friendly and energy-saving design, and high energy efficiency ratio

Deep cup convex experiment and mold


Data parameters:

Ultimate tensile strength

1500KN

The maximum clamping force

1200KN

The maximum clamping stroke

150mm

Zui large punch stroke

200mm

Maximum allowable board width

Standard 400mm

Hydraulic cylinder design with maximum pressure resistance

30Mpa

Actual use under maximum pressure

20Mpa

Experimental automatic stop mode

Peak tensile force delay (adjustable delay)

Hydraulic cylinder material

#45 steel

Mold material

SKD-11、42CrMo

The maximum pushing speed of the punching die

3mm/S

voltage

AC380V