Tablet mold

The infrared tablet mold can be used for tablet sizes between 3-100mm, with a sample tablet thickness of 1-25mm and a bulk powder height of 20mm. Special size molds can be customized according to customer requirements. $n

The infrared tablet mold can be used for tablet sizes between 3-100mm, with a sample tablet thickness of 1-25mm and a bulk powder height of 20mm. Special size molds can be customized according to customer requirements.

Infrared tablet mold is a tool used for pressing and shaping powder materials with the help of infrared heating technology. One of the upper and lower tablets has a groove for placing powder material. When making samples, place the powder material into the groove, then cover it with another tablet and shape it by compressing the powder material. Infrared heating technology can quickly heat powder materials to the desired temperature, giving them the required thermoplasticity and facilitating compression molding.

Characteristics of infrared tablet mold

Infrared tablet molds have the following characteristics:

It can quickly heat up in a short period of time, thereby shortening the pressing time.

Due to the characteristics of infrared heating technology, heating speed and temperature distribution can be better controlled, thereby improving the quality and consistency of compression.

Infrared tablet molds can be applied to different types of powder materials, including metal, non-metal, ceramic, plastic, etc.

It can work under high temperature conditions to meet certain high-temperature pressing requirements.

It can automate operations and improve production efficiency.

Application of Infrared Tablet Pressing Mold

The application of infrared tablet molds is very extensive, including the following aspects:

The compression molding of materials such as ceramics, metals, plastics, etc.

In the field of scientific research, it is used to prepare various powder materials, ceramic materials, metal materials, etc.

In the industrial field, it is used to produce various components, electronic parts, magnetic materials, etc.

In the medical field, it is used to prepare various drug formulations, biomaterials, etc.

The advantages of infrared tablet molds

Compared to traditional compression methods, infrared compression molds have the following advantages:

It can quickly heat up in a short period of time, thereby shortening the pressing time.

Due to the characteristics of infrared heating technology, heating speed and temperature distribution can be better controlled, thereby improving the quality and consistency of compression.

It can work under high temperature conditions to meet certain high-temperature pressing requirements.

It can automate operations and improve production efficiency.

Manufacturing process of infrared tablet mold

The manufacturing process of infrared tablet molds includes the following steps:

Design: Design suitable molds based on requirements.

Rough machining: Cutting the blank into the desired shape and size.

Precision machining: By precision machining, the mold is accurately machined to the required size and shape.

Heat treatment: Heat treat the mold to improve its hardness and toughness.

Grinding: Grind the surface of the mold smoothly to ensure good surface quality during use.

Testing: Use testing equipment to inspect the mold to ensure it meets the design requirements.

Safe use of infrared tablet molds

When using infrared tablet molds, the following precautions should be taken:

Before operation, carefully read the user manual and operate according to the requirements.

Before use, check whether the mold is intact and undamaged. If there is any damage, stop using it immediately.

Corresponding protective equipment should be worn during operation, such as protective gloves, goggles, etc.

During use, attention should be paid to avoiding contact with the high-temperature parts of the mold to prevent burns.

After use, the mold should be cleaned promptly and properly stored.

In summary, infrared tablet molds are an efficient pressing tool with advantages such as rapid heating, controlled temperature distribution, and wide applicability. With proper usage and safety measures, it can provide high-quality pressed products for scientific research and industrial production.

Mold usage and maintenance:

After using the mold, the samples on the mold should be cleaned in a timely manner to prevent corrosion of the mold. If not in use for a long time, the mold needs to be coated with anti rust oil and stored in a dry environment.

1. Place the mold in the center of the tablet press, and do not exceed the mold's maximum load-bearing capacity when applying pressure

2. If there are sample residues on the surface of the mold that cannot be removed, please do not clean or soak them with chemical reagents

3. If the mold is not used for a long time, anti rust oil can be applied to the surface of the mold to prevent rusting;

4. If the mold is not used for a long time, it needs to be stored in a dry environment;

Operation steps for using tablet molds:

1. Assemble the mold according to the operation diagram in the mold user manual, and install the sample in the cavity;

2. Place the mold in the center of the tablet press and apply pressure to the required level for the sample;

3. Take out the mold from the tablet press, remove the mold base according to the mold manual's demoulding diagram, install the demoulding sleeve, and place it in the center of the tablet press;

4. Gently rotate the handwheel of the tablet press and use a screw to push the sample out of the mold sleeve;

5. Remove the mold from the tablet press and gently take out the sample;

Technical Specifications:

1. Specification and model: Φ 13mm

2. Sample forming shape: circular, cylindrical

3. Mold material: CR12MoV mold tool steel

4. Hardness of indenter: HRC58-HRC62

5. Depth of cavity: 15mm

6. Dimensions: Φ 40 × 72mm