Stamping flange blank, flange blank, long-term cooperation, leave a way

Liaocheng Chuyue Metal Materials Co., Ltd. is a large-scale material circulation enterprise that specializes in the production and operation of flange blanks, flange plate blanks, stamping parts processing plants, flange plate manufacturers, flange blanks, metal gaskets, flange blind plates, flange blank manufacturers, stamping special-shaped parts, special-shaped flange blanks, flange plate blanks, stamping discs, square flanges, gaskets, stamping parts, extruded parts, flange plate blank drawing production, printing plate making plugs, plate making roller plugs, and gravure printing plate making plugs Our company has 3 400T punching machines, 6 160T punching machines, 6 100T punching machines, 10 lathes, and 3 drilling machines. We have strong technical strength and can customize various flange blanks according to customer needs.Stamping thicknesses of 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 22mm, 24mm, 25mm, 30mm. Stamping diameter: 100mm-500mm, material: carbon steel,Over the years, with scientific production processes, strict quality management, good service concepts, and reasonable sales prices, we have won a good reputation among a large number of users at home and abroad. Our products are exported to countries and regions such as the United States, Germany, Hong Kong, Australia, Southeast Asia, and Africa. The product is widely used in industries such as petroleum, chemical, light industry, aviation, electricity, heating, shipbuilding, urban construction, and oil and gas transportation. It is exported to 29 provinces, municipalities, and autonomous regions in China, as well as to countries and regions such as the United States, Singapore, India, Iran, and Pakistan. It is a national product ..Generally speaking, flat welding ring loose flange is used in one of the following three situations:
1. Save costs. When the material of the pipe is special and expensive, the cost of welding flanges of the same material is high.
2. Not convenient for welding or processing, or requiring high strength. Such as plastic pipes, fiberglass pipes, etc.
3. Easy to construct. If it is difficult to align the flange bolt holes during connection or to prevent changes in the flange bolt holes during future equipment replacement.All products can be produced using American standards such as ASME (ANSI), German standards (DIN), Japanese standards (JIS), as well as national standards such as GB, JB, SH, HG, etc. Non standard products of various materials and specifications can also be customized according to customer requirements. The company is a large-scale circulation enterprise specializing in the production of flanges, automotive parts, and special-shaped stamped parts, with a combination of group, scale, flexibility, and systematization. Over the years, with scientific production processes, strict quality management, good service concepts, and reasonable sales prices, we have won a good reputation among a large number of users at home and abroad. Our products are exported to countries and regions such as the United States, Germany, Hong Kong, Australia, Southeast Asia, and Africa. Our company does not rest during holidays and is available 24 hours a day to serve you.

Stamped parts are manufactured through stamping with minimal material consumption. They are lightweight, have good rigidity, and after plastic deformation of the sheet metal, the internal structure of the metal is improved, resulting in an increase in the strength of the stamped parts.
⑵ Stamped parts have high uniformity in size with the same module and good interchangeability. It can meet general assembly and usage requirements without further mechanical processing.
During the stamping process, stamped parts have good surface quality and a smooth and beautiful appearance because the surface of the material is not damaged. This provides convenient conditions for surface painting, electroplating, phosphating, and other surface treatments.
In the continuous production of modern industry, flanges are inevitably affected by factors such as medium corrosion, erosion, temperature, pressure, and vibration, resulting in leakage problems. Due to errors in the processing dimensions of the sealing surface, aging of the sealing components, and improper installation and fastening, flange leakage is easily caused

Stamping flange blank, flange blank, long-term cooperation, leave a way

A flange joint consists of a pair of flanges, a gasket, and several bolts and nuts. Place the gasket on both sidesFlange sealing surfaceAfter tightening the nut, deformation occurs on the surface of the gasket when the specific pressure reaches a certain value, and the uneven areas on the sealing surface are filled to ensure a tight and leak free connection. Flange connection is a detachable connection. According to the connected components, it can be divided into container flanges and pipe flanges. Divided by structural type, there areintegral flange, loose flange andThreaded flange.

Stamping flange blank, flange blank, long-term cooperation, leave a way

⑴. Reasonable mold design. In the progressive die, the arrangement of cutting sequence may affect the accuracy of stamping part forming. For the cutting of small parts of stamped parts, a larger area of punching cutting is usually arranged first, followed by a smaller area of punching cutting to reduce the impact of punching force on the forming of stamped parts.
⑵. Press down on the material. Overcoming the traditional mold design structure, a material gap is opened on the discharge plate (i.e. when the mold is closed, the material can be compressed). For key forming parts, the discharge plate must be made into an embedded structure to facilitate the solution of grinding (pressure) damage caused by long-term stamping at the pressing part of the discharge plate, which cannot compress the material.
⑶. Add strong pressure function. Thicken the size of the unloading insert pressing part (normal unloading insert thickness H+0.03mm) to increase the pressure on the material on the concave die side, thereby suppressing the flipping and twisting deformation of the stamped part during punching.
⑷. Trim a sloping or curved surface at the end of the convex die blade. This is an effective method to reduce punching force. Reducing the buffer cutting force can alleviate the tensile force on the material on the concave die side, thereby achieving the effect of suppressing the flipping and twisting of stamped parts.
⑸. In daily mold production, attention should be paid to maintaining the sharpness of the cutting edges of the convex and concave molds. When the cutting edge wears out, the tensile stress on the material will increase, leading to an increased tendency for the stamped part to flip and twist.
⑹. Unreasonable or uneven punching gaps are also reasons for the flipping and twisting of stamped parts, which need to be overcome.

Timely delivery, model: 14 * 100 14 * 120 14 * 130 14 * 140 14 * 135 14 * 145 14 * 148 14 * 150 14 * 155 14 * 160 14 * 165 14 * 168 14 * 170 14 * 175 14 * 180 14 * 185 14 * 190 14 * 200 14 * 195 14 * 205 14 * 210 14 * 215 14 * 220 14 * 220 14 * 225 14 * 230 14 * 235 14 * 240 14 * 245 14 * 250 14 * 255 14 * 265 14 * 280 14 * 285 14 * 295 14 * 300 14 * 305 14 * 310 14 * 315 14 * 320 14 * 325 14 * 330 14 * 340 14 * 345 14 * 345 14 * 350 14 * 355 14 * 360 14 * 365 14 * 370 14 * 380 14 * 390, etc., with thicknesses of 10mm, 12mm, 16mm, 18mm, 20mm, 22mm, 24mm, 28mm, 30mm, and the same diameter model.

Liaocheng, our company's products are produced according to national standards, with strict quality control. With strong technical strength and excellent production experience, our factoryLearn management and complete the production of pipe fittings for dozens of large-scale projects in China

Integral flanges are commonly used in high-pressure pipelines, usually with raised surfaces (RF). If used in flammable, explosive, highly hazardous conditions, sealing surfaces other than RF surfaces such as raised and recessed surfaces (MFM) and mortise and tenon surfaces (TG) can be selected. Flat welding flange, plate flat welding flange, and flat plate flange are all collectively referred to, sometimes also called flat plates for convenience. This item is included in standards such as the Ministry of Chemical Industry flange, national standard flange, Ministry of Machinery flange, Japanese standard flange, German standard flange, American standard flange, and marine flange. The usage on general pipelines in the domestic industry is high, with pressures ranging from 0.25MPa to 4.0MPa.

Flat welding flange, as the name suggests, is a flange without a neck. Insert the pipe directly into the flange for welding. Generally, the inner diameter of a small-diameter flange is slightly larger than that of the pipe by 1-1.5mm, leaving a margin for appropriate adjustments during installation. There are still many large-diameter flanges left, because the flange diameter is too large, and leaving it too small is inconvenient.

The sealing surface of a flat welding flange is generally divided into two types: one is called the FF surface, which is a fully flat flange. To put it simply, this flange is like a disk with holes in the middle and corresponding bolt holes around it, which is called a fully flat flange.

There is another type that has a sealed step, in layman's terms, it is a platform that comes out of the flange, called a water line platform. Then use a lathe to draw two to three water lines on top, which is called a flat protruding flange. This water line serves a sealing function. The sealing gasket is placed between the two flange plates and secured with bolts to achieve the sealing effect