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Qingdao Yuanchen Zhixiang Technology Co., Ltd
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Qingdao Yuanchen Zhixiang Technology Co., Ltd

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    227, 5th Floor, Office Building 3, No. 177 Guhe Street, Ligezhuang Town, Jiaozhou City, Qingdao City, Shandong Province (Centralized Office Area)

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Special dust meter for steel mills, this security explosive type

NegotiableUpdate on 05/06
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Overview

The specialized dust analyzer for steel mills is widely used in various industrial applications, including steelmaking, power generation, petroleum, chemical, pharmaceutical, building materials processing, coal mining and mining, cement manufacturing and packaging industries. Typical applications include detection of bag damage of bag type dust remover, online monitoring of dust concentration of various dust removers, materials, boiler flue gas, and gas pipeline dust concentration in iron making gas dedusting process, or monitoring of powder material recovery and total product transportation.

Product Details

1、 Product Overview

Special dust meter for steel mills, this security explosive typeWidely used in various industrial applications, including steelmaking, power generation, petroleum, chemical, pharmaceutical, building materials processing, coal mining and mining, cement manufacturing and packaging industries.Typical applications include detecting bag filter bag damage in bag filtersOn line monitoring of various dust collectors, material dust concentration, boiler flue gas dust concentration, gas pipeline dust concentration in iron making gas dedusting process, or monitoring of powder material recovery and total product delivery.Especially forTRTOnline monitoring of dust concentration in power generation gas pipelines plays an important role, as it can monitor in real-time whether the dust in the gas pipelines meets the requirementsTRTThe requirement for power generation ensures that the fan is not worn out. The device has high sensitivity, accurate and timely signals, and the sensor can directly output4~20mA(orRS485Communication,Modbus RTUAgreement)To reduce signal interference during transmission and become a practical dust online monitoring device for various industrial enterprises.

Dust detectorIt is one of the important equipment to ensure the safe and environmentally friendly operation of dust removal equipment systems. It can integrate operation, display, alarm, and system operation status traceability, achieve real-time online monitoring of dust concentration in the clean air chamber of the dust collector, prevent dust concentration exceeding the standard due to factors such as bag dropping and leakage during operation, eliminate hidden dangers, improve equipment safety guarantee, timely, continuously, and accurately reflect equipment operation status, avoid safety accidents, and reduce equipment accident rate.

twoWorking principle

Special dust meter for steel mills, this security explosive typeThe working principle of is based on the principle of electrostatic induction. The detected dust particles move with the airflow inside the pipeline, and when the dust particles pass through the dust meter probe, they rub and collide with the probe, causing dynamic charge induction and generating charge signals. The dust analyzer will collect dynamic charge signals and obtain corresponding dust particle data through multi-stage operation amplification, filtering, and calculation processing. Continuously collecting dust particle data through a software system, and finally obtaining dust concentration through complex algorithm statistics.The principle of electrostatic detection is widely applied and suitable for the detection environment of gas-solid two-phase flow. The collection process does not require manual intervention, is efficient and convenient, and has strong real-time data.

threeProduct Features

1Adopting the most advanced practical technology and improved AC coupling technology, it has high sensitivity and good linearity for dust detection. Dust contamination of the probe does not affect the measurement sensitivity and is maintenance free and cleaning free.

2Standard two-line system4-20mACurrent output (other output methods can be customized), strong anti-interference ability, easy long-distance signal transmission, no special requirements for signal transmission wires, linear relationship between output current and dust concentration, convenient for subsequent usePLCData processing.

3The junction box is equipped with an integrated transmitter output4-20mAElectrical isolation between current and dust sensing probesTo achieve secure transmission of signals.

4.The product has an integrated structure, and the measuring electrodes are made of imported protective materials, which improves the ability to withstand high temperatures, corrosion, and adhesion, reduces cleaning and maintenance, extends the service life, and improves product quality.

5.The main body of the sensor is designed with specialized airtight connectors to prevent the leakage of the measured gas and the outward impact and extrusion of the measuring electrode due to pressure, ensuring the safety of the transmitter and staff.

4、 Technical specifications

Operating environment temperature

-20 ℃~60 ℃ (electronic components)

Operating environment humidity

Non condensing 90%

Operating environment vibration

Maximum continuous oscillation, any direction, any frequency: root mean square value 2g (20m/s2)

Operating environment electromagnetic field

At 50 Hz, the highest value is 60 A/m (equivalent to a magnetic field of 50 AT in a 1 meter x 1 meter square electromagnetic coil)

Protection of operating environment

Protection level: IP66/NEMA4 aluminum alloy shell, suitable for installation in non corrosive environments, stainless steel probe

Pipeline gas pressure

-0.1 –1MPa(Maximum achievable)8MPa)

Pipeline gas flow rate

1m/s~30m/s

Pipeline gas temperature

Real-time temperature:200 ℃, instantaneous temperature:260 ℃ (customizable from 260 ℃ to 800 ℃)

outer diameter of pipe

0.1 meters to 4 meters

Probe structure

The standard probe is 16mm in diameter and ranges in length from 100mm to 1000mm(customizable);

Probe material: stainless steel probe core+protective sleeve

Dust particle size range

The nominal range is 0.1 μ M to 200 μ M, and it can still receive signals outside the nominal range, but the signal characteristics are slightly different.

Powder material

Including: dust, coal powder, flour, dust, smoke, graphite, manganese dioxide, quicklime and other various particulate matter

zero drift

(Time) Less than 1% of the range per year.

zero drift

Within the specified temperature range, below 1% of the measuring range.

Full-scale drift

(Time) Less than 1% of range per year

Full-scale drift

Within the specified temperature range, below 1% of the measuring range.

Line stability

All components of the system are made of high stability electronic assemblies.

Noise resistance

All 50 or 60 Hz audio and harmonics are filtered out before the signal is received

measurement range

0-10mg/50mg/100mg/200mg/1000mg/30g/100g/m ³ (customized for special ranges)

Transmitter output mode

standard4-20mA (two-wire system)(Customizable switch quantity、RS485 communication, Modbus RTU protocol、HART protocol, etc)

transmitter power supply

24V (available within the range of 15V to 32V)

measurement accuracy

±1%F.S

Probe length selection

Please select the probe length according to the formula, i.e. D/3 ≤ L ≤ 2D/3

(Among them: D - Inner diameter of pipeline, L - Probe length)

explosion-prooflogo

Exia IIC T6 Ga/ExiaD 21 T80℃certificateNo.CNV21.0092X

Ex dbIICT6 Gb, Ex tbIICT80 ℃ Db certificateNumber: CNV24.1117X