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Sheet metal formability testing machine

NegotiableUpdate on 05/06
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Overview

The EC series sheet metal forming experimental platform has the advantages of high testing accuracy, multiple expandable testing functions, large tensile thrust, and separately controllable edge pressure and tensile force. It plays a crucial role in existing automotive lightweighting technology, sheet metal forming process research, material physical property testing, welding process evaluation, and lubricant grading. After our platform experiments, we can obtain * design parameters, reduce material waste in the industrial field, and achieve energy-saving and environmental protection effects. The product meets ISO, GB, DIN, ASTM and other testing standards

Product Details

ECSeries sheet metal forming test platformIntroduction

At present, the sheet metal forming testing machines on the domestic market are mainly limited by their structure, which adopts a multi column hydraulic compression and a lead screw to provide tensile force. This structure is complex, bulky, and provides a small range of tensile force, and can only test the national standardGB15825As stipulated inside2mmTesting of sheets within thickness

ECThe series plate forming experimental platform has the advantages of high testing accuracy, multiple expandable testing functions, large tensile thrust, and separately controllable edge pressure and tensile force. It can perform various tests beyond10mmForming test of high-strength sheet metal with thickness. The testing platform of this project plays a crucial role in the existing automotive lightweighting technology, sheet metal forming process research, material physical property testing, welding process evaluation, and lubricant grading. After our platform experiments, we can obtain * design parameters, reduce material waste in the industrial field, and achieve energy-saving and environmental protection effects,Product meetsISOTheGBTheDINTheASTMWaiting for experimental standards

ECSeries sheet metal forming test platformapplicationField:

  • 板材成形性能研究
  • Research and evaluation of stamping process simulation and forming process parameters (at room temperature and high temperature)
  • Weld bead inspection and evaluation of welding process indicators
  • Evaluation and Grading of Lubricating Oil
  • Paint performance testing
  • Quality assessment of packaging materials (performance of cans, varnish)

ECSeries sheet metal forming test platformTechnical Characteristics

  1. Can be used for experiments:

Deep Drawing Test (LDR)

Configure deep drawing die assembly: including stretching die and die sleeve. Customers can dismantle the stretching mold assembly in one go to prevent incorrect assembly of the mold; Improve the neutrality of the mold

Configure the sample alignment mechanism to ensure the concentricity between the disc and the die

FLD/FLC(Software required)

Configure FLC mold assembly: including stretching mold and mold sleeve. Customers can dismantle the FLC mold assembly in one go to prevent incorrect mold assembly; Improve the neutrality of the mold

Configure FLC kit: including GOM-FLC imaging analysis system, communication interface between host and GOM system

Deep pull cup test

Configure deep drawing cup test assembly: including stretching mold and mold sleeve. Customers can dismantle the mold assembly in one go to prevent incorrect assembly of the mold; Improve the neutrality of the mold

Configure material cutting and returning mechanism: capable of automatically cutting circular pieces and returning materials

Standard cup bulge test

Configure cup convex mold assembly: including cup convex mold and mold sleeve. Customers can dismantle the cup convex mold assembly in one go to prevent incorrect assembly of the mold; Improve the neutrality of the mold

  1. Dual stage hydraulic stretching and edge pressing system, each stage can independently control displacement, speed, direction, and thrust
  2. Edge force separation: Equipped with an automatic edge force separation device, it ensures that the edge load is evenly distributed around the circumference, and the structure guarantees asymmetric sliding of the material caused by uneven edge force, improving the accuracy of tensile test results
  3. Industry wide deep drawing cup one-time forming technology, automatic punching of circular plates, automatic adaptation to uniform edge pressing, automatic stretching, and automatic material return;
  4. Innovative mold assembly replacement method makes mold replacement simpler and more convenient, preventing mold assembly errors; Higher mold to neutral
  5. Hydraulic stretching mechanism:The punch automatically advances at a constant speed, with infinitely adjustable speed. The system has a large thrust, and the entire test process is smooth and fluid
  6. Experimental die neutrality: within 0.05mm
  7. Machine shutdown method:The sensor senses a rapid decrease in the tensile force of the punch, reaching the yield limit of the sheet metal and automatically stopping the machineManual shutdown: If cracks are observed, immediately shut down the machine
  8. The system adopts dust-proof design to adapt to harsh working conditions; Satisfy long-term high load test operation
  9. Method of obtaining tensile force: spoke type pressure sensor, oil pressure conversion
  10. All digital data processing platform, high-speed dynamic data sampling frequencyMore than 1MSPS high-speed dynamic data acquisition module, high-speed embedded microprocessor with DSP algorithm, high data acquisition density
  11. Output: GOM-FLC system signal interface, USB connection to PC interface
  12. The host comes with a human-machine interface, which can independently monitor the experimental process and can also be monitored through a USB interface
  13. Adjustable rolling wheels, easy to move
  14. The system is equipped with a buffer brake protection device, ensuring smooth start and stop, environmentally friendly and energy-saving design, and high energy efficiency ratio

model

tensile force

blank holder force

The largest sample size

monitoring method

The maximum stretching displacement

displacement accuracy

Method of obtaining tensile force

Can be used for experiments

ECM

Manual 30KN

Manual 10KN

120mm

Digital Display

20mm

0.1mm

nothing

Coating film cup protrusion, cup protrusion

EC130

Hydraulic 130KN

Hydraulic 45KN

120mm

touch screen

60mm

0.01mm

Pressure sensor directly collects data

Coating film cup protrusion, cup protrusion, welding cup protrusion, stretching swift、 Tuer

EC200

Hydraulic 200KN

Hydraulic 100KN

120mm

touch screen

60mm

0.01mm

Pressure sensor directly collects data

Cup convex, stretching LDR, swift, convex, hole expanding, welding cup convex, lubricating oil testing

EC280

Hydraulic 300KN

Hydraulic 180KN

240mm

touch screen

100mm

0.01mm

Pressure sensor directly collects data

Cup convex, stretching LDR, swift, convex, hole expansion, welding cup convex, lubricant testing, uneven welding cup convex

EC600

Hydraulic 600KN

Hydraulic 450KN

300mm

touch screen

100mm

0.01mm

Pressure sensor directly collects data

Cup convex, stretching LDR, swift, convex, hole expanding FLC/FLD、 Welding cup protrusion, lubricant testing, uneven welding cup protrusion

EC1000

Hydraulic 1000KN

Hydraulic 700KN

300mm

touch screen

180mm

0.01mm

Pressure sensor directly collects data

Cup convex, stretching LDR, swift, convex, hole expanding FLC/FLD、 Welding cup protrusion and lubricating oil test

EC1200

Hydraulic 1500KN

Hydraulic 1200KN

300mm

touch screen

180mm

0.01mm

Pressure sensor directly collects data

Cup convex, stretching LDR, swift, convex, hole expanding FLC/FLD