Quick Analysis Cup

1. Product Introduction

The series of consumable furnace pre-fixed carbon sample cups are composed of a proper designed cup body, K-shaped paired wire, special glass protective tube, etc. Thermal analyzer is easy to measure and calculate the components parameters such as CE, C, Si.

The Quick Analysis Cup is a specialized sampling tool used in the metallurgical industry to  analyze the chemical composition and carbon-silicon content of molten iron rapidly. Designed for using with thermal analysis instruments, this disposable cup allows for quick, accurate, and reliable quality control during the iron casting process. With its integrated thermocouple and high-temperature-resistant construction, the Quick Analysis Cup is essential for foundries seeking real-time process optimization and metallurgical consistency.

2. Carbon equivalent CE

When the molten iron sample begins to solidify, the captured liquid phase temperature is  related to this value directly.

3. Features

Reasonable cup body design, firmly connected to the thermal analysis connector

Vertical glass protective tube design makes the response speed fast

Wide pouring temperature range

Good repeatability and stable

High test rate

4. In addition, the following three aspects can be applied to thermal analysis

The pregnancy control is controlled by the determination of eutectic supercooling degree.

By measuring the liquid phase temperature and supercooling degree, the mechanical and physical properties of molten iron are predicted.

The calculation of spheroidization rate can be calculated based on the principle of relative thermal conductivity.

5. Model and its application

Tellurium-free cup (KD-WQ): CE, SG%, supercooling

Tellurium-containing cup (KD-W): CEL, C%, Si%

Product Details

Structure: Disposable cup made of high-strength molded shell with embedded thermocouple

Thermocouple Type: Type S or Type K

Measurement Range: 1150°C to 1350°C

Cup Types: CE (Carbon Equivalent), C (Carbon only), Si (Silicon only), and customized versions

Response Time: ≤ 10 seconds

Reading Method: Works with thermal analysis systems to provide real-time solidification curves

Material Compatibility: Gray cast iron, ductile iron, and other iron alloys

Usage: Single-use; discard after one measurement

Product Features

High-Temperature Resistance: Designed to withstand direct contact with molten iron

Fast Response: Provides chemical data within seconds of sampling

Precision Thermocouple: Ensures accurate thermal readings and stable data curves

Easy Integration: Compatible with standard thermal analysis systems

Disposable Design: Eliminates the need for cleaning and recalibration

Product Advantages

Improved Process Control: Allows real-time adjustments in carbon and silicon levels before pouring

Enhanced Product Quality: Helps ensure consistency in casting structure and mechanical properties

Time-Saving: Reduces lab testing delays with on-site analysis in under a minute

Cost-Effective: Prevents defective casting, reducing rework and material waste

Safe and Reliable: Single-use design minimizes contamination and equipment damage

Applications

Iron Foundries: Real-time control of carbon, silicon, and carbon equivalent before mold pouring

Ductile Iron Production: Monitoring and adjusting nodularity potential

Quality Assurance Labs: In-line quality checks for casting consistency

R&D Metallurgy: Thermal and chemical profile analysis during material development

Automotive & Machinery Castings: Ensures required metallurgical properties in mass production

FAQ

Q1: How is the Quick Analysis Cup used?

A1: It is filled with molten iron using a standard ladle. The built-in thermocouple collects thermal data during solidification, analyzed by a connected thermal analysis device.

Q2: Can the cup be reused?

A2: No. It is a single-use product designed for one thermal analysis to ensure accuracy and cleanliness.

Q3: What metals can it analyze?

A3: It is primarily designed for gray and ductile cast iron. Custom models for other alloys are available.

Q4: How fast does it provide results?

A4: Typically within 30 to 60 seconds, depending on the system.

Q5: Is it compatible with my thermal analyzer?

A5: Yes, the cups are compatible with most major thermal analysis systems, including CE meters and carbon-silicon analyzers.