Overall solution

NegotiableUpdate on 04/09

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

The solution for the sorting of mineral processing plants is based on the concept of "detection control collaborative optimization control decision-making". The construction of intelligent mines adopts a multi-level architecture, integrating automation, informatization, big data, digital twins, 5G and other technologies to build an intelligent mining construction system for mining enterprises, promoting the refinement and intelligence of production and management, and increasing the economic and social benefits of enterprises. The intelligent mining construction system includes detection and actuator systems, process control systems (DCS/PLC), expert optimization control systems, intelligent control and decision-making systems, etc. from bottom to top, providing overall solutions for mining enterprises.

Product Details

Advantages and Features

working principle

Technical Specificationssuccess cases

Related ProductsAdvantages and Features

Improve production efficiency:By optimizing the production process through automated equipment and intelligent algorithms, we can reduce the inefficiency caused by human factors, achieve continuous and efficient operation, and improve production capacity and output.

Reduce labor costs:A large number of unmanned or less manned automated equipment are used to replace manual operation, reducing manpower input and labor intensity for workers, especially in hazardous areas.

Improve resource utilization:Accurately control energy consumption and material utilization in the production process, reduce waste, and improve resource utilization efficiency.

Enhance security:The intelligent monitoring and early warning system can monitor the environmental parameters and equipment operation status of the mine in real time, prevent and deal with safety hazards in advance, and significantly reduce the incidence of accidents.

Optimize management decisions:Through big data analysis and intelligent decision support, mine management personnel can obtain real-time production data, make scientific decisions, optimize production plans and scheduling.

conserve energy ,reduce emissions:By intelligent control and optimization of process flow, energy consumption can be reduced, pollution emissions can be minimized, and green mining and sustainable development can be achieved.

Reduce operation and maintenance costs:Remote operation and predictive maintenance technology can detect and repair equipment failures in advance, reduce unexpected downtime, and lower maintenance costs.

Strong adaptability:

The automation system has good adaptability to different ore properties and mining conditions, and can be flexibly adjusted and optimized according to actual needs.Data Transparency:

Realize real-time collection and sharing of data throughout the entire process, improve information transparency, and provide accurate basis for production management and decision-making.working principle

Detection control:According to the design plan, arrange instrument actuators at key locations, including ore quantity, water quantity, material level, pressure, temperature, etc pH、 Online particle size meter, online grade meter, flotation foam image analyzer, frequency converter, automatic control valve and other devices can grasp the production process parameters in real time. Once the indicators change significantly, they can be detected and adjusted in time.

DCS/PLC control system:Build an automatic control system for the entire beneficiation process to achieve coordinated and optimized control of various links such as crushing, grinding, sorting, concentrate dewatering, tailings transportation, water system, etc. While stabilizing the production process, balancing the operational capacity and efficiency of each process, ensuring production indicators, reducing production costs, improving the processing capacity of the beneficiation plant, reducing labor intensity, and improving the working environment.

Optimize control system:Propose targeted expert optimization control systems for key processes such as grinding, flotation, and concentration. Grinding optimization control can achieve mill load judgment, grinding cycle load balance, analyze the reasonable processing range of ore, make the grinding production process more stable, and improve grinding production efficiency; Flotation optimization control can improve production stability and increase metal recovery rate; Concentrating optimization control can improve the settling effect of the thickener and the amount of flocculant added, saving costs.

Digital Twin/Control Platform:

Build a 3D scene with the production and operation management of the beneficiation plant as the core, finely model the internal layout of each workshop in the beneficiation plant, combine production process data and equipment operation and maintenance information, achieve digital roaming inspection, data mapping, data linkage, twin frequency and other digital twin application functions, and create a digital twin comprehensive control platform. Collect information on production volume statistics management, energy consumption monitoring management, equipment maintenance management, weighing measurement management, etc., and develop diversified data analysis charts based on the focus and issues in production and management. This helps to bridge the barriers between production managers or decision-makers and the production process, optimize management processes, and improve management efficiency.
Terminal control: