Ouruike high-speed aluminum plate engraving machine

(1)usescope

Application IndustryAluminum veneer irregular cutting, aluminum profile cutting, copper aluminum door and window hollowing, train and subway floor production, heavy machinery spare parts processing for automobiles and airplanes, etc; Industrial processing, industrial wire cutting, all aluminum cabinet manufacturing, toy and gift industry, curtain wall decoration industry.

canprocessed materialAluminum veneer, aluminum curtain wall panel, aluminum profile, fluorocarbon spray coating panel, aluminum-plastic panel; Organic acrylic board, engineering hard materials, copper, and synthetic metals, etc

processingProcess:Multiple functions including cutting, hollowing out, embossing, slotting, chamfering, punching, milling flat surfaces, etc

(II)Machine performance characteristics

1. Effective processing area：1300*4500

2. Maximum feed rate 50-80m/min, actual processing speedfor5m/min； Allow dynamic adjustment during processingWorking speed and cutting speed.

3. The overall steel structure of the fuselage has undergone tempering vibration treatment and CNC machining

4. Cast iron side panels enhance the equipment's tensile and seismic resistance

5. The main accessories adopt Taiwan's new generation system and Japan's Yaskawa servo drive, supporting high-speed machining and machining accuracypositive and negativeWithin 10 thread errors, ensure system stability

6. Italy HSD 9KW high-speed variable frequency air-cooled tool changing spindle, with high torque, low vibration, and high machining accuracy.

7. The guide rail adopts Taiwan Yintai linear square guide rail with a width of 35mm, which can effectively ensure the stability of the machine tool during operation.

8. Intelligent oil lubrication system effectively extends the working time of the guide screw.

9. Pneumatic clamping and fixing roller deviceUniform pressure prevents the aluminum plate from jumping, reduces the collision and friction between the aluminum plate and the high-speed rotating tool, and ensures the cutting effect;Thin plates below 3mm can be processed by overlapping multiple sheets to improve production efficiency.

The 10. xyz three-axis transmission system is equipped with safety protection devices, including soft and hard limits, to ensure the safety of the machine tool.

11.compatibleType3/Artcam/castmate/engraving/Wentai and other CAD/CAM design and production software

12. Intelligent 3D computer numerical control function, realizing three-axis linear linkage, capable of fast and smooth 3D machining, drilling or irregular cutting, irregular drilling, irregular cutting, hollow carving and other various processes

（3） Equipment advantages

This equipment is a comprehensive machining center for the aluminum veneer industry. Compared with plasma cutting machines and laser cutting machines, it has the following advantages:

1. Fast cutting speed, running speed80 meters per minute, processing speed of 5 meters per minute.

2. High cutting surface smoothness

3. Reduce equipment cost investment,

4. Low consumable costs, with an hourly electricity consumption of2.5 degrees, low tool usage cost, each tool can process approximately 3000 meters

5. Save labor and reduce processing steps

6. High precision, machining accuracy within plus or minus ten thread errors

(IV)Production process: (bed rigidity and accuracy guarantee)

◆Cutting, cutting, and welding of rack materials:

Large scale CNC plasma cutting, hole cutting, and complete machine welding strictly follow the full welding process to avoid the disadvantage of poor spot welding rigidity.

◆Process for handling bed deformation:

1. Heavy frame, thickened square steel fully welded, and reinforced ribs added inside the gantry and bed legs.

2. Internal stress elimination: The entire machine undergoes tempering, aging, and vibration treatment to ensure excellent stability of the bed.

◆Three axis perpendicularity, bilateral parallelism, and table flatness:

1. Rough machining: Large gantry planer rough planing bed.

2. Precision machining: Taiwan Yawei five sided milling with one knife to clean the bed guide rail, rack installation base surface, and positioning pin holes, without manual labor

3. Worktable flatness: Taiwan Yawei five sided milling precision milling table, maximizing the flatness of the table.

4. Imported large coordinate measuring center to inspect the accuracy of mechanical components used in machine tools.

5. Manual precision scraper guide rail and rack installation reference surface.

6. The guide rail level detector detects the parallelism of the guide rail and rack to ensure the long-term stable performance of the machine tool's motion axis.

7. Check and adjust the verticality of Taiwan square boxes, marble rulers, etc.

8. Laser interferometer corrects the path and adjusts the machining accuracy of the entire machine.

◆Electrical testing:

The withstand voltage tester detects the withstand voltage strength, the grounding resistance tester detects the grounding integrity, and the insulation resistance tester detects the insulation level.