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Multiple reaction vessels achieve automatic water addition

NegotiableUpdate on 05/14
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Overview

The WK automatic water addition/quantitative control system for multiple reaction vessels is particularly suitable for automatic quantitative water addition control of various reaction vessels, reaction tanks, mixing tanks, dough mixers, etc. It can set the amount of water added according to requirements, control the pumps or valves on the pipeline, and achieve the function of automatic quantitative water addition. If set to add 100 liters of water, press the start button to automatically open the pump or valve for water addition. When 100 liters are reached, the pump and valve will automatically close, and the process will be completed automatically with an error within 1L.

Product Details

As workers' wages continue to rise, automatic control has become a trend. Currently, many enterprises use or need to improve one of the projects,It is easy to operateeasy to learnDirectly replaced manual laborAdd water and manually mix materialsHandmade ingredients, and this systemDisplay intuitivelyManual control or automatic controlcombinedOther characteristicsThereforeCurrently, some are still operated manuallyadd waterAt the same time, companies that do not want to invest too much cost and want to improve work efficiency are recommended to adopt this system.

1Multiple reaction vessels achieve automatic water additionThe system composition (i.e. configuration)Set of equipment)
1flow meterInstalled on pipelines, with corresponding diameters and materials according to requirements, it can be food grade.
2. Control valve: installed on the pipeline, usually an electromagnetic valve, matched according to the diameter, can be food grade.
3. WK quantitative control box: for operating equipmentInstalled in a location that is convenient for personnel to operateDirectly control the pumps and valves on the pipeline by setting the amount of feed/water addedFull Chinese LCD display and operation, simple and clear.

IIMultiple reaction vessels achieve automatic water additionThe Controlprinciple
atWKquantitativecontrol boxAfter setting the amount of water to be added and pressing the start button, the WK quantitative control box will start the pump or valve to add water, and at the same time receive the measurement signal from the flow meter. When the measurement signal reaches the set measurement value, the pump and valve will immediately stop working, achieving the effect of quantitative control.

IIIProduct features
1. Just needflow meterComposed of a control box and control valve, it has a simple structure, easy installation, and low cost;
2. The control circuits and components inside the control box are customized according to the measuring sensors and equipment required by the customer. The signal lines are easy to connect and generally do not need to be adjusted upon arrival at the site. The flow meter and control valve are powered by the control box, which only needs to be supplied with AC220V;
3. The control box panel is equipped with "start", "stop", and "reset" buttons, as well as a "status indicator light" display, making the display intuitive, easy to operate, convenient, and easy to learn;
4. The quantitative control box is a fully Chinese LCD display, and the quantitative control value can be changed as needed each time. It only needs to be operated inside the quantitative control instrument;

5Quantitative shortage canning function: intermittent quantitative continuous dispensing operation;

6When using the same amount of material, the one click start function is activated;

7There are 8 sets of commonly used feeding quantities, and the startup function is selected;

8The function of recording material feeding data includes: starting material feeding time, ending material feeding time, observing materials, etc;

9Optional features: USB data transfer function, micro printer printing function, 485 or 232 communication, remote control operation, etc;

10Multiple options are available upon requestExportBranch conversion for material issuance or multiple entry conversion for material issuance

11. According to requirements, an integrated control box can be used when the amount of water added is relatively small, which is compact and convenient.


4、 Frequently Asked Questions and Answers

1. What does a set of equipment include? Is installation troublesome?

Answer: A set of equipment includes: flow meter, solenoid valve, and control box; During installation, only solenoid valves and flow meters need to be installed on the existing pipelines. The control box is installed in a location that is easy for personnel to operate, making installation extremely simple.

2. Is the on-site operation and water addition setting convenient?

Answer: The control box is set and calibrated before leaving the factory, and there is no need to adjust it on site; The operation of adding water amount is fully displayed in Chinese and operated on a large screen, which is simple and clear. It can be said that one can read and operate it. The setting of adding water amount is very intuitive during actual operation. At the same time, the control box has a one click start function, which is extremely convenient.

3. Is the accuracy of adding water guaranteed? How stable is it?

Answer: Generally, the accuracy of the matching flowmeter is 0.5% level, so the accuracy of adding water is generally between 0.5-1.0%. Regarding adding 100 liters of water, the error is about 0.5 liters, and the large error is only 1 liter. Of course, if there are higher accuracy requirements, a high-precision flowmeter can be equipped separately; The actual control of water addition is mainly achieved through the control of solenoid valves or pumps (if there is a pump on site), both of which are controlled by circuits. Therefore, the control process is very simple, with no stability issues and a very low failure rate.

4. Can other liquids such as acid, alkali, milk, etc. be quantitatively processed besides adding water?

Answer: Both are possible. As long as corresponding flow meters and control valves are matched according to the medium, it is possible to achieve quantitative control, including gas, liquid, etc.

5. Can it be explosion-proof and anti-corrosion?

Answer: Both are possible. Explosion proof places should be equipped with explosion-proof flow meters, explosion-proof solenoid valves, and explosion-proof control boxes when required; When dealing with corrosive media, anti-corrosion flow meters and anti-corrosion solenoid valves should be equipped.

5、 Ordering Notice

Provide: range of water addition each time, pipe diameter, water addition time requirements, whether to control the pump, and other requirements

VITypical installation diagram: