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E-mail
380509448@qq.com
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Phone
13391289849,15821843903
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Address
Room 1223, Building 2, No. 58 Weiwu Road, Jiading District, Shanghai
Shanghai Tonghan Science and Education Equipment Co., Ltd
380509448@qq.com
13391289849,15821843903
Room 1223, Building 2, No. 58 Weiwu Road, Jiading District, Shanghai
Multi system CNC machine tool virtual real integrated training machine
1Multi system CNC machine tool virtual real integrated training machineProduct Introduction
Intelligent manufacturing is the main direction for building a manufacturing powerhouse,CNC machine toolIt is an important component of intelligent manufacturing. In response to the national call, our company has introduced CNC software technology to develop this seriesCNC machine tool virtual real integrated training machine.The training machine is a combination of software and hardware, with advanced functions, reliable quality, and a diverse selection of CNC systems.
The core components such as software and operation panel are from Taiwan, China, ChinaenterpriseProvided with original packaging, the relevant software hasIntellectual property rights such as software copyright and EU certification.Shanghai Shangyi Company isAuthorized manufacturer in mainland China.
At present, this type of product includes: Fanuc seriesFANUC 0i TF Plus (turning version), FANUC 0i MF Plus (three-axis milling version); Mitsubishi M80 series (three-axis milling version); Siemens series SINUMERIK 828D (turning version), (three-axis milling version), SINUMERIK 840D (five axis milling version); Heidenhain series (five axis milling version).
IIMulti system CNC machine tool virtual real integrated training machineProduct Features
Beginners in traditional CNC machine operation training,After students use computers to learn simulated operation of CNC machine tools, the teacher takes them to operate real machine tools. However, in the early stage, because students use simulated CNC machine tools, simulated CNC systems, simulated machine tool operation panels, simulated handwheels, etc. to operate on a computer monitor with a mouse, they do not have the experience of real machine tools during the learning process. If they directly use real machines, students will experience great psychological pressure and are prone to nervousnesscauseseverActual factors such as knives, collisions, high material and tool wear, easy damage to machine tools, insecurity, and high teaching costs.
In order to address the above factors, our company has developed the latest generation of multi system CNC machine tool virtual real integrated training machine. The equipment combines software and hardware, and has the functions of programming, machining, and debugging systems. It can realize simulation operations of CNC lathes and CNC machining centers, and can be manually programmed or inputtedSimulate machining using CAD/CAM programs. The highly simulated software CNC system interface is the same as a real CNC system, equipped with a real operation panel and handwheel, allowing students to experience the same operating experience as real CNC machine tools during the learning process, and specially designed to lay a foundation for the next step of operating real machine tools. The main hardware of the device consists of four parts.
1. The cabinet of the CNC machine operation simulator adopts a vertical structure that conforms to the real CNC machine operation experience. The cabinet is formed by bending and welding high-strength steel plates,The surface is treated with iron matte texture spray coatingThe bottom is equipped with4 universal pulleys and equipped with braking devices for easy movement and fixation.
2. The simulation machine tool features a 32 inch LCD display that displays the same mechanical structure as a real machine tool in 3D, with representative CNC lathes (turning) and machining centers (milling). The simulation machine tool can zoom in, zoom out, rotate, and translate from multiple perspectives, and is equipped with sound effects during spindle rotation, tool cutting, tool changing, iron filings, coolant, etc., providing students with an experience of operating a real machine tool;
3. The CNC system is displayed on a 17 inch touch screen, and operations such as editing programs, modifying parameters, and tool alignment can be performed by gently clicking the corresponding function keys on the screen with your fingers, providing a consistent operating experience as a real CNC system;
4. The control panel and handwheel of the CNC machine tool are of standard industrial type, providing students with the experience of operating real machine tools while studying.
IIIMulti system CNC machine tool virtual real integrated training machineMain technical parameters of the product(Fanuc series)
| name | Technical specifications and specifications |
| CNC system
| Numerical Control System:simulationFANUC Oi TF PLUS and FANUC Oi MF PLUS; 1Location display[POS]: Machine tool seatStandard, absolutesitStandard, relativesitmark; 2. Program Function [PROG]:displayprogramFunction, inspection, current section, next section、 programedit[EDIT]、[ALTER][INSERT][DELETE]、Automatic mode, backend editingChengPrefacelock, ProgramTransmission function[F input]、[F output]; 3Tool correction[OFS/SET]:Workpiece movement, coordinate system, shape correction Wear correctionWTheMACROVariable settings, metric and imperial unit settings; 4system parameters[THSTEM], transmission parameters, machinebedParameters, Edit Parameters; 5. AddressWith numeric keys, input, reset[RESET]、[CAN]function key; 6Abnormal alarm display, the alarm code is the same as the actual machine operation error display example1:X-axis overtravel display“call the police”500 OVER TRAVEL:+X, The way to release the alarm requiresMove the X-axis to the normal range position, press[RESET]Alarm can only be resolved; example2:1211 EMG ESTOPWe need toEmergency stop switch releasedThe alarm can only be lifted; Note:alarm display信The system will record the time and error code of each alarm occurrence; Having internet accessRJ45Interface data transmission function, which canprogramTransmission via the internet; |
| operating surfaceboardand function
| Mode selection button function 1[EDIT]programEdit Mode:edit and reviseprogramcontent; 2[DNC]Online processingpatternProcess while transferring programs; 3[AUTO]automaticprocessingpattern: ProgramautomaticProcessing; 4[MDI] Command input mode:Parameter setting and temporary inputprogramWhen used; 5[MPG] Handwheel mode:Adjust using the handwheel; 6[JOG]manualFeed mode:Use axial keysmanualfeed; 7[RAPID]Quick Move Mode:Quickly move using axial keys; 8[GrainReturn to reference point mode:Each axisReturn to the reference point of the machine tool; 9Quick movement adjustment knob, feed speed adjustment knob, spindle speed adjustment knob; 10Single section ignore[B.D.T]Step by step execution[S.B.K]Selective stop[M01]、 loopstart[CYCLE START]、Loop pause[FEED HOLD]; 11Spindle forward rotation, spindle stop, spindle reverse rotation, coolantWork lights, protective doors; 12programProtection lock, emergency stop button, tool change button; 13Button type axial buttonX+TheX-TheY+TheY-TheZ+TheZ-; 14. Alarm indicator lightAxial directionReference point indicator light; 15Industrial typeHandwheel, Handwheel Speed Knob, Handwheel Axial KnobWait; |
| Numerical Control Machine Tool Simulation―― Lathe section | 13DPhysical construction, horizontal lathe, automatic chuck12 workstation turret; 2. Machine tool base, spindle chuck, gripper, turret, tool, tailstock, tip; 3. Quick movement: X-axis 20m/minTheZAxis:24m/min; 4. Maximum cutting speed: X-axis 6m/minTheZAxis:8m/min; 5. According to the industrial operation control panel, dynamically interact and simulate the operation of the entire CNC machine tool; 6. Collision detection function: When the spindle is not rotating, the contact between the tool and the material is considered a collision. 7. Simulation speed adjustment: 0%~200%; 8Sound effect switch、System volume adjustment; 9. Workpiece material setting:maximum diameter=250mmMaximum length=450mm; 10. Lathe tool settings: diamond shaped tool (80 degrees, 55 degrees, 35 degrees) Triangle knife(60 degrees), thread cutter, groove cutter, circular cutter, drill bit、Peach shaped knife、 Round nose knife, center drill, wire tapping, end face knife. 11. Tool storage installation: tool loading and unloading, modification, and deletion; 12. Standard perspective: upward view(XY)Forward view(ZX)Side view(YZ)、three-dimensional(ISO) 13. Common zoom perspectives: material range, bed range, mechanical range; 14. Free operation perspective: translation, rotation, zoom in, zoom out; 15. Simulation design includes cutting fluid splashing and flying chips when cutting to the workpiece; 16. Sound (tool movement sound, cutting sound effect, spindle rotation sound, alarm sound); 17. Linear measurement function for workpiece dimensions: diameter, thickness, length; 18. Restore factory default function; 19. CNC program local computer hard disk and USB drive input and output functions; 20CNC program external computer RS232 input and output functions; 21DNC online processing function; |
| Numerical Control Machine Tool Simulation-- Machining Center Section | 13DEntity construction, vertical machining center, automatic fixture99 station chain type machineryLibrary; 2. Machine tool base, spindle chuck, tool holder, cutting tool, tool magazine; 3. Quick movement: X-axis 18m/minTheYAxis:18m/minTheZAxis:18m/min; 4. Maximum cutting speed: X-axis 6m/minTheYAxis:6m/min ZAxis:8m/min; 5. According to the industrial operation control panel, dynamically interact and simulate the operation of the entire CNC machine tool; 6. Collision detection function: When the spindle is not rotating, the contact between the tool and the material is considered a collision. 7. Simulation speed adjustment: 0%~200%; 9Sound effect switch、System volume adjustment; 9. Workpiece material setting:Maximum lengthX Width x Height:500×310×300mm; 10. Tool settings: face milling cutter, end milling cutter, drill bit, boring tool, wire tapping tool, chamfering tool、Border finder、 Round nose knife, center drill, etc. 11. Tool storage installation: tool loading and unloading, modification, and deletion; 12. Standard perspective: upward view(XY)Forward view(ZX)Side view(YZ)、three-dimensional(ISO) 13. Common zoom perspectives: material range, bed range, mechanical range; 14. Free operation perspective: translation, rotation, zoom in, zoom out; 15. Simulation design includes cutting fluid splashing and flying chips when cutting to the workpiece; 16. Sound (tool movement sound, cutting sound effect, spindle rotation sound, alarm sound); 17. Linear measurement function for workpiece dimensions: diameter, thickness, length; 18. Restore factory default function; 19. CNC program local computer hard disk and USB drive input and output functions; 20CNC program external computer RS232 input and output functions; 21DNC online processing function; |
| CNC lathe -Machining Center programcommand | 1GCode function: 1Motion command:G00TheG01TheG02TheG03; 2Pause time instruction:G04; 3Plane selection instruction:G17TheG18TheG19; 4Tool radius compensation instruction:G40TheG41TheG42; 5knifelengthCompensation instruction:G43; 6Workpiece size-imperial system/Metric system:G20TheG21; 7. Return to the reference point of the machine tool:G28TheG30; 8Feed rate command:G98TheG99,spindleSpeed command:G96TheG97; 9Workpiece coordinate system:G54TheG55TheG56TheG57TheG58TheG59; 10branchholdG01Automatic reversal of axial right angleCCorner and InvertedRcorner; 11Cutting cycle:G71TheG72TheG73TheG74TheG75TheG76TheG90TheG92TheG94; 12Drilling and tapping cycle:G80TheG83TheG84TheG85; 13Maximum speed and coordinates:G50; 14Chamfering instruction setting(Parameters); 15Omitting addresses with decimal points(Parameters); 16useGgenerationCode group setting(Parameters); IIMgenerationCode auxiliary function (M00)program停止The (M01)Selective stopThe (M02)programendThe (M03)Spindle forward rotationThe (M04)spindle reversalThe (M05)Spindle stopThe (M06)Machining center tool change (M08)coolantOpen (M09)coolantclosecloseThe (M98)Call subroutines (M99)subroutineendThe(M30)programendAnd return to the beginning of the program; |
4Security Protection: LaboratorywisdomSmart Electricity Safety Control SystemFunctional requirements(全室共1 set)
The intelligent power management system has functions such as over temperature, short circuit, over-current, over-voltage, under voltage, under voltage, and power limitation7 major protection functions; The power supply has a one key locking function, which prevents the leakage protector from closing and causing electric shock hazards when handling faults; The power supply has a fault locking function. When a fault occurs and causes a trip, it cannot be manually powered on. Only by remotely clearing the fault can it be successfully powered on; It can communicate with mobile apps and PC cloud platforms through wireless 4G and wired Ethernet. Without a network, the entire intelligent power management system in the classroom can operate independently offline.
1. Intelligent terminal:Intelligent power management system32-bit ARM as the core, using a 4.3-inch color touch screen as the human-computer interaction interface, real-time monitoring of device operation, providing multiple communication modes such as Zigbee and CAN, with voice broadcasting function. Real time monitoring of three-phase voltage, current, power, power factor, frequency, electrical energy and other parameters, with LCD touch screen monitoring values. Can monitor the types and frequency of faults in the laboratory power supply; Equipment time management includes the display of year, month, day, and time;The user requests to turn on the device by swiping their card,After authorization on the PC side, the device can be started and used, and the PC side can schedule the start and stop of the device on a time-sharing basis!
2. Mobile APP:Real time display of current voltage, current, reactive power, electrical energy, equipment temperature, leakage current value, etc. on the electricity status interface; The electricity data interface can intelligently search for nearby informationTwo years of electricity consumption data, the interface can be set to limit the energy value, load value, equipment over temperature value, over/under voltage value, over/under voltage recovery time value, etc. View alarm logs, operation logs, fault logs, etc. in the background. Control: The intelligent switch can be remotely controlled to turn on or off in the WeChat mini program.
3. PC software:Each device status information display has multiple sub interfaces, including fault analysis, electricity efficiency analysis, centralized management, personal center data management, user alarm location tracking, and information statistics; It has functions such as administrator information modification and permission management. All devices can be turned on and off with one click, and each device's switch can be individually controlled!
4. Repair management:Users can make remote repairs, report equipment failure information, edit repair reports, and perform remote maintenance in the background for timely follow-up to effectively solve user equipment maintenance.
5. User management:Can connect to mobile phone numbers, perform one-to-one secure encryption, real name authentication, and protect accountsAnti theft, on-site data connection to cloud platform backend database management.