Medium voltage comprehensive testing solution can be customized with plugins to implement MES

Medium voltage comprehensive testing solution can be customized with plugins to implement MES

The SAIMR6000 medium voltage comprehensive testing system, with its core advantages of high voltage range, high-precision measurement, flexible expansion, and intelligent management, has become an ideal testing solution for manufacturing fields such as new energy, aerospace, and military, meeting the reliability testing needs in complex scenarios.

1、 High voltage range and one-stop testing capability for multiple projects

The system supports DC3000V DC testing and AC2000V AC testing, covering the full range requirements of medium voltage electrical performance testing. It can complete core project testing such as OS conduction, two-wire resistance, four wire resistance, NTC thermistor, insulation resistance, AC withstand voltage, and DC withstand voltage in one stop, without the need to switch multiple devices, greatly improving testing efficiency. Especially for precision components such as CCS, FPC, and military wire harness connectors for new energy batteries, it can comprehensively verify their electrical connectivity and insulation safety, avoiding missed testing and repeated operations.

2、 High precision measurement and mixed measurement technology

The system adopts a mixed testing mode of two-wire and four wire systems, balancing universality and accuracy: the four wire system measurement can eliminate wire resistance interference, and the four wire resistance detection accuracy is as high as 10 μ Ω, suitable for milliohm level precision resistance testing; The upper limit of insulation resistance testing is 50G Ω, which can accurately capture small insulation defects and ensure electrical safety in high-voltage scenarios. This high-precision feature is matched with industries such as aerospace and military that require strict reliability, effectively reducing product quality risks caused by measurement errors.

3、 Flexible scalability and distributed architecture

The system adopts a distributed point design, with a single test card supporting 32 test points. The serial mode can be easily expanded to more than 20000 points, and can adapt to the full-scale testing needs from small components to large wire harness assemblies. Whether it is small-scale testing of a single device or large-scale testing of a production line with multiple machines connected in series, it can be flexibly deployed while ensuring testing speed and stability, providing sufficient hardware support for enterprise capacity expansion.

4、 Intelligent operation and data management

The system is equipped with a self-learning loop function, which can quickly generate test file groups, greatly reducing the programming difficulty for operators; Support scanning code testing and customized label printing to achieve full process traceability of products; Provide three-level user permission management to ensure the security of test data and operational standards. The data report supports exporting in multiple formats such as CSV, XLSX, PDF, and WORD, and can seamlessly integrate with the enterprise MES system through customized plugins to meet the production management and quality traceability needs of digital factories.

5、 Multi industry adaptation and customization capabilities

In addition to CCS/FPC for new energy batteries, aerospace, and military industries, the system serial mode can also adapt to more industries such as wiring harnesses and connectors, and has scene compatibility. At the same time, it supports editing at any point and importing/exporting test files. Enterprises can flexibly adjust their testing plans according to their own product characteristics, achieve highly customized testing processes, and further improve production efficiency and product quality control level.

Medium voltage comprehensive testing solution can be customized with plugins to implement MES