Basic Information
Advantages of the model
1. The U-shaped machine uses a balanced lock frame structure, combined with linear guide rails from a well-known Taiwanese factory; Make the mold frame move faster and more stable, and the locking force is stronger and more uniform;
2. 16 pens can be inserted vertically into the mold pen hole at the same time;
3. Computer intelligent control system, easy to operate, set up, and modify production programs;
4. The interior of the mold is treated with a deep mirror finish, ensuring smooth curved flow channels, no dead corners, and no carbon buildup;
5. Strengthen the hardening type cold treatment screw, and make the screw barrel wear-resistant;
6. We use Japanese CNC machine tools to produce various components, and use Mazak six sided integrated machining centers to process all installation surfaces of the components in one go. We also select hydraulic, pneumatic, and electrical components from well-known imported brands to ensure rigorous process and stable and reliable quality of the machine.
Performance characteristics of the model
1. Suitable for producing PE, PP, EVA, ABS, K materials below 5L TPU、 Plastic hollow products made of materials such as nylon;
2. Computer intelligent control system, operating interface in both Chinese and English;
3. Capable of designing different screw and die core rods, as well as flow channel styles based on the characteristics of different plastics;
4. The mold head is easy to change materials, colors, slag, disassemble and clean, and the wall thickness of the symmetrical parts of the pipe blank is very uniform;
5. Dual pump design: Under low pressure, two hydraulic oil pumps are connected in parallel to supply oil, while under high pressure, one hydraulic oil pump supplies oil and the other hydraulic pump unloads. Low power loss, energy-saving and low consumption.
6. The elbow type locking structure ensures uniform locking force by designing the force distribution between the front and rear of the template center;
7. The central force design of the template ensures even distribution of locking force;
8. CE standard safety design, focusing on user safety;
9. Japanese frequency converter adjusts screw speed, saving energy and energy;
10. Automatic lubrication system, automatic alarm function, with a focus on user experience.
Model selection function
1. For the convenience of material return, users can choose to add hydraulic automatic filter screen replacement devices, which can include downward blowing, wall thickness controllers, automatic cutting bottom pulling or automatic trimming devices;
2. Optional pre sealed cutting knife, horizontal cutting knife, imported hot cutting knife, cold cutting knife, etc;
3. Optional options include oblique insertion pen, downward insertion pen, blowing needle insertion pen, auxiliary cooler, etc;
4. Optional thickness controller;
5. Optional use of Leshan Machinery's independently developed permanent magnet brushless DC motor for plastic hollow forming machines: high reliability, good stability, and comprehensive energy saving of 8% to 15%;
6. Optional polymer mixture screw: ensuring product performance while saving 15% -30% of raw materials;
7. Optional Austrian SIGMATEK control system, which executes commands ten times faster than traditional cyclic refresh mode;
8. Optional remote after-sales service system: automatic fault analysis and diagnosis, maintenance records, report statistics, video transmission, remote mobile SMS notifications and alarms, etc., all in one hand, with a clear understanding;
9. Optional dust-free air supply system, conveyor belt, automatic feeding system, 4-in-1 feeding machine and other supporting functions;
10. Optional functions include mold ejector pin, in mold labeling, online leak detection, and lid opening and closing;
11. Optional front and rear mobile platforms for convenient mold installation;
12. Optional pre clamping function, 2-axis servo manipulator, and single axis servo manipulator;
13. Users can choose from split shuttle, spiral or rubber extrusion die, continuous extrusion die, and storage die according to their preferences.
14. Optional with a super large pen blowing function to quickly increase production.
15. Optional robotic arm, combined with secondary blowing and sizing, blowing and leak detection functions.
16. Optional gong mouth machine (internal or external) can meet the requirements of different product sizes, making the bottle mouth smoother.
Model operation and precautions
1. Preparation before production
1.1 Check whether the machine has any damaged parts or components, whether the screws are loose, and whether the wires and cables are damaged or detached. If there is any damage, it should be replaced or repaired in a timely manner; Check for debris in the extruder hopper and clean it thoroughly, then close the material gate.
1.2 Check whether the moving parts are firm, whether the screws are loose or detached, especially in areas with strong impact, and whether the belt transmission part is abnormal.
1.3 Check whether the high-pressure gas source, low-pressure gas source, power supply, and water source are normal.
1.4 Check if all emergency stop switches, safety door switches, and protection device detection switches are functioning properly.
1.5 Check whether each pneumatic component leaks air and whether the action is sensitive.
1.6 Please strictly follow the procedures in the operation manual.
2. Normal production
When the machine is in normal production, there needs to be a dedicated person responsible for monitoring and promptly handling any problems found. Due to the high degree of machine automation, the workload during normal production is minimal. Users only need to add raw materials at regular intervals and use containers to collect products and scraps at designated locations on the machine.
Product maintenance and upkeep
Domestic free installation and debugging, providing a one-year free warranty period and permanent equipment maintenance services. And there is a professional outbound maintenance team.
Note: The price of the device may change due to its configuration and functionality. For more details, please consult the Leshan Marketing Center.
Product details
Product Parameters
| model |
SCJ-75-55U+S2X2.5G |
unit |
| Basic Parameters |
| category |
Double layer/Double layer |
/ |
| Maximum capacity of the product |
2.5 |
L |
| Applicable raw materials |
PE |
/ |
| Quantity of mold blanks |
2 |
/ |
| Center distance of mold head |
160/170/180/190/200/220/230/240/250 |
(mm) |
| Net weight of the machine is approximately |
8800 |
(kg) |
| Machine dimensions |
4.17*2.7*4.6(2.1) |
(m,L×H×W) |
| die head |
| Number of heating sections for the mold head |
5 |
/ |
| Heating power of mold head |
8 |
(kW) |
| Opening and closing mold system |
| Number of mold frames |
2 |
/ |
| Minimum mold closing distance |
200 |
(mm) |
| Locking stroke |
200 |
(mm) |
| Maximum modulus of elasticity |
480*340 |
(mm,W×H) |
| clamping force |
120 |
(kN) |
| Frame travel |
650 |
(mm) |
| Extrusion system |
| screw diameter |
75 |
(mm) |
| screw length-to-diameter ratio |
24 |
/ |
| screw speed |
20-78 |
(rpm) |
| Maximum plasticizing capacity |
125 |
(kg/h) |
| Extrusion motor power |
30 |
(kW) |
| Cooling fan power |
/ |
(kW) |
| Number of heating sections in the barrel |
3 |
/ |
| Heating power of the barrel |
12.5 |
(kW) |
| power system |
| Oil pump motor power |
11 |
(kW) |
| Power of servo oil pump motor |
5.5 |
(kW) |
| Working pressure of hydraulic system |
14 |
Mpa |
| Pneumatic system working pressure |
0.6-0.8 |
Mpa |
| Working pressure of water cooling system |
0.2-0.3 |
Mpa |
| air consumption |
5 |
m3/hr |
| Hot cutting knife transformer power |
2 |
(kW) |
| Total power |
87.2 |
(kW)
|