Industrial ultrasonic humidifier

Industrial ultrasonic humidifierworking principle

By utilizing the high-frequency oscillation of the atomizer, water is broken down into small particles and thrown away from the water surface to produce a natural and flowing mist. And use a fan to blow these particles of water mist into the air.

The ultrasonic atomization humidifier has high humidification efficiency, and the diameter of the fog particles output by the host is less than 5m. The ultrasonic humidifier is a humidifier with high humidification efficiency in the humidification mode. Its spray pipe uses PVC pipes with a transmission distance of up to 20 meters, which can quickly fuse with the air, and is not easy to form water stains or drips on the humidification site.

Industrial ultrasonic humidifierCleaning method

Before cleaning, the power should be cut off first and the remaining water in the machine should be drained through the drain outlet.

Appearance cleaning: Usually, clean the appearance with water and a soft cloth. If the appearance is dirty and oily, it is recommended to use a neutral cleaner diluted appropriately and wiped with a soft cloth to clean the appearance of the machine. After cleaning, wipe the appearance of the machine again with clean water until it is clean.

Removing scale: If it is not purified water, ultrasonic waves will accumulate scale inside the water tank and atomizer after a period of use. Regular inspection and cleaning are necessary.

Industrial ultrasonic humidifierMain steps of cleaning method

Before cleaning, the power should be cut off first and the remaining water in the machine should be drained through the drain outlet.

Appearance cleaning: Usually, clean the appearance with water and a soft cloth. If the appearance is dirty and oily, it is recommended to use a neutral cleaner diluted appropriately and wiped with a soft cloth to clean the appearance of the machine. After cleaning, wipe the appearance of the machine again with clean water until it is clean.

Removing scale: If it is not purified water, ultrasonic waves will accumulate scale inside the water tank and atomizer after a period of use. Regular inspection and cleaning are necessary.

Main steps:
A、 Prepare scale cleaning agent
B、 Prepare purified water and brush
C、 Pour the cleaning agent onto the surface with scale buildup
D、 After soaking for 5 minutes, clean the scale with clean water and a soft bristled brush
E、 Clean the scale cleaner with clean water
F、 Continue to use or store after drying the machine in the shade

Industrial ultrasonic humidifiermaintenance

Humidifiers do not require lubrication, and the motor part does not require special maintenance unless the user regularly cleans it according to their own usage environment

Thoroughly clean regularly every six months or a year.

The atomizer part needs to be removed from the humidifier. First, remove the inner and outer guide covers, clean the fan impeller and air separator, and do not let dust fall into the water tank through the vertical channel of the separator.

When cleaning the atomizer, it is necessary to remove the air separator together with the atomizer and place it horizontally. Do not touch the water absorber, water throwing impeller, and upper fan impeller to the ground to prevent the motor axis from deviating and causing bearing damage.

Industrial ultrasonic humidifierApplication field

Textile industry: humidity control in textile factories, elimination of static electricity and dust, and improvement of fabric quality.

Paper industry: Maintain paper humidity, eliminate static electricity, reduce dust, and improve paper manufacturing quality.

Printing industry: eliminate static electricity, maintain humidity to ensure that paper does not shrink or deform, does not jam, and improves production speed and efficiency.

HVAC industry: Central air conditioning humidification, computer room central air conditioning humidification and electrostatic removal.

Plastic industry: humidity control and elimination of static electricity in plastic injection molding plants and plastic product manufacturing plants.

Food industry: moisture regain and preservation of dried and dehydrated food.

Cultivation: Edible mushroom cultivation, shiitake mushrooms, inoculation room, sterilization room, greenhouse flowers, green breeding, office, home and other environments that require humidification

Preservation and storage: Maintain the crispness, color, and flavor of fruits and vegetables, prevent dehydration and withering, prolong the aging period, and reduce decay.

Planting industry: humidity control for large-scale cultivation of fungi, flowers, tropical plants, and soilless cultivation.

Livestock farming: Simulate natural environments to moisturize and disinfect livestock, poultry, and other large-scale farming.

Artificial landscapes: Tropical artificial rainforests, films, exhibitions, etc. imitate natural environment cloud and mist landscapes.

Industrial ultrasonic humidifierIndustry Terminology

Fogging amount
The ability of atomization accessories to turn water into mist per hour under rated working conditions (fixed power supply voltage, working current, ambient temperature and humidity, atmospheric pressure, water quality, initial water temperature, atomization chamber volume, working water level, installation structure and form, air supply volume), measured in milliliters per hour. Huayun Company is equipped with a professional device for detecting the amount of mist produced by atomization accessories.

Mist output
The actual amount of mist sprayed from the mist outlet pipe after the atomization accessory is atomized in the atomization chamber of the ultrasonic atomization device by the fan, measured in milliliters per hour (ml/H). Under the condition of fixed fog generation, the fog output is closely related to the internal structure of the ultrasonic atomization device.

Working water level
The vertical distance from the center of the atomizing plate surface of the atomizing accessory to the horizontal plane is measured in millimeters (mm). The working water level is an important factor affecting the amount of mist produced by atomization components.

Optimal working water level
Under rated working conditions, the working water level at which the atomizing component produces the maximum amount of mist, measured in millimeters (mm). The optimal working water level varies for atomization accessories with different power supply voltages and working currents. The optimal working water level is usually used as a key reference value for the design of the water level for ultrasonic atomization devices.

成雾高度
During atomization operation, the ultrasonic energy axis forms a vertical distance from the highest point of the mist column on the water surface to the horizontal plane, measured in millimeters (mm). The atomization height of the atomization accessory determines the design height of the atomization space of the corresponding ultrasonic atomization device.

Fogging rate
The ratio of the mist output to the mist generation of the atomization device. The fogging rate is usually used to evaluate the rationality of the flow direction design of fogging pipes and air ducts, and this value is generally above 70% to be considered reasonable.

atomization chamber
The water container and corresponding atomization space of the atomization accessory during normal atomization work, as well as the structure of the atomization chamber, directly affect the mist output of the ultrasonic atomization device.

Fog formation efficiency
The amount of mist generated per unit of power consumption by atomizing accessories, measured in milliliters per hour watt (ml/H.W). The higher the fogging efficiency, the more energy-efficient the atomization components are.