Industrial grade ultrasonic nano dispersion treatment system

Industrial grade ultrasonic nano dispersion treatment systemIt is the use of physical techniques to generate a series of similar conditions in a chemical reaction medium. This energy can not only excite or promote many chemical reactions, accelerate the speed of chemical reactions, but also change the direction of chemical reactions and produce some effects. Acoustic chemistry can be applied to almost all chemical reactions, such as extraction and separation, synthesis and degradation, biodiesel production, microbial treatment, degradation of toxic organic pollutants, biodegradation treatment, biological cell crushing, dispersion and coagulation, and so on.

Principle of Industrial Ultrasonic Nanodispersion Treatment System
Ultrasonic waves consist of three main parts: ultrasonic vibration components, ultrasonic driving power supply, and reaction kettle. The ultrasonic vibration components mainly include high-power ultrasonic transducers, amplitude rods, and tool heads (emission heads), which are used to generate ultrasonic vibrations and emit the vibration energy into the liquid. The transducer converts the input electrical energy into mechanical energy, namely ultrasonic waves. Its manifestation is that the transducer undergoes back and forth longitudinal expansion and contraction motion, with an amplitude generally in the range of a few micrometers. This amplitude power density is not sufficient and cannot be directly used. The amplitude rod amplifies the amplitude according to the design requirements, isolates the reaction solution and transducer, and also serves to fix the entire ultrasonic vibration system. The tool head is connected to the amplitude rod, and the amplitude rod transmits ultrasonic energy vibration to the tool head, which then emits the ultrasonic energy into the chemical reaction liquid.

function
1. Ultrasonic vibration source (driving power supply): Convert 50-60Hz mains power into high-power high-frequency (15kHz-100kHz) power supply, and provide it to the transducer.

2. Controller (transducer): converts high-frequency electrical energy into mechanical vibration energy.

3. Variable amplitude pole: Connect and fix the transducer to the tool head, amplify the amplitude of the transducer, and transmit it to the tool head.

4. Tool head (inlet rod): It transmits mechanical energy and pressure to the workpiece, and also has the function of amplitude amplification.

5. Connecting bolts: Connect the above components tightly.

1.1 Product composition of industrial grade ultrasonic nano dispersion treatment system

Ultrasonic experimental dispersion equipment: ultrasonic host+ultrasonic drive power supply+experimental fixture

Ultrasonic industrial dispersion equipment: 3000W ultrasonic vibration rod+ultrasonic CNC drive power supply

Pilot machine: Ultrasonic industrial dispersion equipment+circulating reaction kettle (including cooling jacket, feeding port, feeding pump, base bracket)

Production line: Ultrasonic industrial dispersion equipment+power supply cabinet+reaction kettle (including cooling jacket)+fixed bracket (including soundproof cotton)+flowmeter+variable frequency pump

Features:

Industrial grade ultrasonic nano dispersion treatment systemMainly used for large-scale industrial production. The industrial grade high-power ultrasonic sonochemical treatment equipment produced by our company has high power, efficiency, and large radiation area, suitable for large-scale industrial production. It has real-time monitoring of frequency and power, adjustable power, overload alarm function, and a length of 930mm. The industrial grade ultrasonic crusher disperser has an energy conversion efficiency of 80% -90%. The nanoscale ultrasonic disperser can be applied to a series of materials that require ultrasonic dispersion, such as dispersion of new materials, graphene dispersion, silicon carbide dispersion, resin dispersion, alumina dispersion, etc.