In the fields of medicine, life sciences, and special materials freeze-drying applications, the key temperature values Te, Tm, Tc, and Tg1 of some products are relatively low, even lower than the pre freezing and sublimation temperature control values of conventional freeze-drying machines. In this case, the freeze-drying of trace and related substances places higher demands on the freeze-drying process.
In response to the difficulties faced by users in freeze-drying applications in this field, Bo Yi Kang Te has launched the BIOCOOL "Ice Core Series". Through targeted structural design, functional upgrades, and related process optimization, the "Ice Core Series" freeze-drying machine can help users make breakthroughs in the field of special sample freeze-drying at the equipment level.
The main features of the BIOCOOL-T "Ice Core" series from Boyikang are:
Technical advantages:
1. The freeze-drying chamber adopts special insulation materials with insulation thickness greater than 100mm.
2. Pre freezing function of the board layer, with a pre freezing temperature of<-80 ℃.
3. Enhance the water capture capacity of the cold trap, with a temperature of up to -165 ℃.
4. The ultimate vacuum degree of freeze-drying chamber and cold trap is ≤ 1Pa.
5. International brand compressors with stability, high efficiency, and low noise.
6. International brand vacuum pump with high pumping speed and low noise.
7. Nitrogen or inert gas can be filled for storage after drying.
8. International brand industrial touch screen+industrial PLC, with good human-computer interaction, simple and easy to understand, can be operated easily without the need for instructions.
System configuration:
1. Freeze drying automatic control system: programmable, with programmed control from freeze-drying to defrosting.
2. Plate heating control system: thermal cycle monitoring and protection, special heating materials, fuzzy PID control algorithm.
3. Cold trap defrosting system: hot fluorine+auxiliary heat defrosting method, high safety performance; The defrosting speed is fast, solving the inconvenience caused by traditional soaking defrosting.
4. Sealing system: The sealing system can automatically move up and down, which is beneficial for sealing penicillin bottles and eliminates many problems such as insufficient pressure and inconvenience caused by manual sealing. The pressing part is installed at the bottom of the freeze dryer, and after all the layers are raised, the bottom of the box can be completely cleaned.
5. Sublimation end determination system: It can automatically determine the end of sublimation after the sublimation stage, preventing freeze-drying failure caused by incomplete sublimation entering the analysis stage.
6. Freeze drying endpoint testing system: It can automatically perform freeze drying endpoint testing after the analytical drying stage is completed to ensure that the moisture content of the substance meets the standard requirements.
7. Vacuum regulation system: The sublimation and analytical drying process adjusts the vacuum degree, allowing for free control of the amount of heat generated during the drying process, thereby achieving precise requirements for freeze-drying.
8. Pulse backfilling system: Three backfilling modes can be selected: slow, medium, and fast, avoiding the problem of effective substances being blown away due to inflation of granular and flocculent materials after freeze-drying.
9. Automatic drainage system: After the drainage is completed, it is interlocked with the vacuum system to avoid vacuum system failure caused by forgetting to close the drainage valve again.
10. Manual and automatic mode selection: Manual mode is used to explore process parameters (with strong human intervention), while automatic mode is used in the mature stage of the process, with one click operation, simple and convenient.
11. Data recording system: Multiple options for data recording system.
11.1 The local memory storage can store up to 3 months.
11.2 External storage (USB flash drive), the amount of data stored is related to the capacity of the USB flash drive.
11.3 PC database storage, the amount of stored data is related to the available capacity of the computer's hard drive.
12. Monitoring system: It can monitor any interface of the system in real-time on mobile phones or computers. Temperature, vacuum degree, collection frequency 50ms/time.
13. Freeze drying process formula storage function: can store 2000 sets of fixed or user-defined freeze drying process formulas.
14. PC remote monitoring system: It can remotely monitor the operation status of equipment, with a maximum monitoring distance of 1.5KM.
15. Eutectic point testing function: It can test the eutectic point temperature of products offline and online, and can manually or automatically analyze the spectrum.
16. Calibration function: Temperature and vacuum calibration can be performed to ensure the accuracy of long-term measurement values.
17. Freeze drying curve query function: It can query temperature and vacuum degree curves, facilitating process optimization and freeze-drying effect verification.
Technical Specifications:
Safety:
1. Overcurrent protection
2. Overload protection
3. Heating over temperature protection
4. Vacuum protection during product freeze-drying process
5. Vacuum pump protection
6. Compressor high and low pressure protection
Service
1. 24 month warranty
2. Operation and installation training once
3. Freeze drying process training once
4. Optimization of sample freeze-drying process once (sending samples)
5. Lifetime maintenance of the product (with corresponding fees charged)
6. Product upgrade service (charging corresponding fees)
7. Transportation (excluding unloading, unpacking, handling and placement)