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Shanghai Gaotian Pump Co., Ltd

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No. 178 Linsheng Road, Industrial South Zone, Tinglin Town, Jinshan District, Shanghai

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ISG vertical pipeline centrifugal pump

NegotiableUpdate on 02/24

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Overview

Product Name: ISG Vertical Centrifugal Pump Model: ISG50-180A Power 2.2KW Product Category: Pipeline Pump Series → Vertical Centrifugal Pump Caliber Range: DN15-500 Flow Range: 1.1-1450m3/h Head Range: 7-162m Our Advantages: In stock, special materials can be customized, product performance is stable, service life is more than 5 years Selection Quotation: You only need to provide the flow rate, head, and motor power of the water pump. If not available, we will calculate for you

Product Details

If you have any questions, you can call: 021-57239999 orClick to consult experts for selection and quotation

If you have any questions, you can call: 021-57239999 or2

1、 Overview:

The vertical centrifugal pump is a new generation of vertical centrifugal pump designed and manufactured by improving the performance parameters of IS (ISG) pump and combining the advantages of vertical pump. The performance meets the GB/T53058-93 standard. It is a substitute for IS (as well as IH and HR types) DL、ISG、 A new type of production port for conventional pumps such as small double suction pumps. Design and manufacture GTLH type chemical pumps, GTLR type hot water pumps, and GTLY type oil pumps with the same parameters according to different fluid media, operating temperatures, and environments.

2、 Usage and application areas:

The ISG water pump is used to transport clean water at a temperature of 80 degrees Celsius. It is suitable for industrial, urban water supply and drainage, high-rise building pressurized water supply, fire pressure boosting, long-distance water delivery, etc.

(IRG hot water pump) used forTransporting hot water with a temperature not exceeding 120 degrees Celsius, suitable for heating systems in cities, enterprises, and institutions, as well as production processes such as hot water pressurization, circulation, and transportation heating systems, such as power plants, waste heat utilization, metallurgy, chemical industry, textile, papermaking, and industrial boilers.

IHG stainless steel chemical pump is used forTransporting liquids without particles that are corrosive and have a viscosity similar to water, with temperatures ranging from -20 to 120 degrees Celsius, suitable for industries such as petroleum, textile, chemical, metallurgical, power, papermaking, food, and pharmaceuticals.

YG oil pump is used forTransporting non corrosive, flammable, and explosive liquids. The temperature ranges from -20 to 120 degrees Celsius, suitable for industries such as petroleum, textiles, and machinery.

(ISGD low-noise pump) used forPlaces with lower noise requirements. The temperature is 80 degrees Celsius.

Overview: If you have any questions about the purpose, you can call 021-57239999 orClick to consult experts for selection and quotation

3、 Material and motor requirements for water pump:

The conventional material is HT250 gray cast iron, while the stainless steel materials are 201 stainless steel, SS304, 316, and 316L stainless steel.

Part name	Pump body, pump cover	impeller	axle
material	HT250,1Cr18Ni9Ti	HT250,1Cr18Ni9Ti	45 ,2Cr13

The motor is a Y2 series enclosed self fan air-cooled squirrel cage three-phase asynchronous motor, and the explosion-proof motor is a YB2 series.voltage：380V，phaseThree phase,Frequency: 50Hz (can be 60Hz, etc.),Installation location: indoor or outdoor, protection level: IP54, insulation level: F, installation type: V1.

If you have any other questions, you can call 021-57239999 orClick to consult experts for selection and quotation

4、 User feedback:

5、 Model meaning:

GTL100-250（I）A（B）

GTL (ISG) - Shanghai Gaotian Vertical Clean Water Centrifugal Pump

GTLR (IRG) - Hot Water Centrifugal Pump

GTLH (IHG) - Stainless Steel Chemical Centrifugal Pump

GTLY (YG) - Vertical Oil Pump

GTLD (ISGD) - Low Speed Centrifugal Pump

100-- Inlet and outlet diameter

250- nominal diameter of impeller

(I) Spread flow pattern (without this symbol indicating regular flow)

A (B) - The impeller undergoes the first (second) cutting

If you have any questions about the selection, you can call: 021-57239999 or2

6、 Installation instructions

During installation, the weight of the pipeline should not be borne on the pump body, otherwise it may damage the water pump.

2. The pump and motor are integrated structures that have been calibrated by the manufacturer before leaving the factory, and do not require adjustment during installation, making installation very convenient.

3. The installation must tighten the anchor bolts, and the pump should be inspected at regular intervals to prevent loosening and avoid vibration during pump start-up, which may affect the performance of the pump.

4. In order to maintain convenience and ensure safety, a regulating valve should be installed on the outlet pipeline of the pump and a pressure gauge should be installed near the pump outlet. For high lift pumps, to prevent water hammer, a check valve should also be installed before the pump outlet gate valve to cope with sudden power outages and other power loss accidents, ensuring that the pump operates under working conditions.

5. When the pump is used in situations with suction, it should be equipped with a bottom valve, and the inlet pipeline should not have too many bends. At the same time, there should be no air or water leakage to avoid affecting the suction capacity of the pump.

To prevent impurities from entering the pump and blocking the flow path, a filter should be installed before the pump inlet to improve performance.

7. The pump should be tested regularly (usually 15-20 days) for about 1 hour to prevent the shaft from getting stuck and unable to operate in emergency situations.

7、 Instructions for use:

Before startup:

1. The hood should be opened and manually turned to check for flexibility.

2. Open the inlet valve and exhaust valve to fill the pump chamber with water, and then close the exhaust valve.

3. Tap the motor to confirm if the steering is correct.

Run:

1. Fully open the inlet valve and close the outlet pipeline valve.

2. Connect the power supply, and when the pump speed reaches normal, open the outlet pipeline valve and adjust it to the desired operating point.

3. Observe whether there are any abnormal situations after the pump is running. If there are any abnormal situations, stop the pump immediately for inspection, handle them before running again.

Parking:

1. After gradually closing the outlet valve, cut off the power supply.

2. Close the inlet valve.

3. If the ambient temperature is below 0 ℃, measures should be taken to keep warm.

8、 Fault causes and troubleshooting methods:

Fault phenomenon

Possible causes

Troubleshooting

Pump non suction outlet pressure gauge and vacuum gauge

The pointer is cracking and jumping violently

1Insufficient water filling in the pump

2Water leakage in the suction pipeline or sealing instrument

3The outlet valve opens too much when the pump starts

4Insufficient submergence depth of bottom valve

5The pump is not filled with water and there is air inside

6Air leakage in the inlet pipeline

7The installation of the inlet pipeline is incorrect, resulting in air blockage

8The outlet is blocked and the check valve cannot be opened

1Check if the bottom valve is leaking and refill with water

2Identify the leaking area and tighten it

3When starting, the outlet gate valve is closed. After the speed returns to normal, slowly open the outlet valve

4Adjust the submergence depth to1.5More than twice the diameter of the inlet pipe

5Check if the bottom valve is leaking and refill with water

6Seal the leaking area

7Reinstall the inlet pipeline

8Exhaust gas

Pump does not absorb water, vacuum gauge

Display high vacuum

1The bottom valve cannot be opened or is clogged

2Filter and suction pipe blockage

3High suction distance

1Correct and replace the bottom valve

2Disassemble and remove foreign objects

3Reduce suction distance

Pump does not produce water, pressure gauge

Displaying pressure

1The resistance of the water outlet pipe is high, and the check valve and other valves are not opened

2Motor reversal

3Impeller blockage

1Reduce pipe resistance and replace valves

3Remove foreign objects

The crew cannot start

1Not meeting the starting conditions

2Motor malfunction

1 Check if it meets the starting conditions

2 Check and repair the motor

Unable to achieve the designed traffic

And lift

1There is air inhalation

2The impeller, inlet and outlet pipelines, and filter are partially blocked

3The water level has decreased and the submergence depth is insufficient

1 Check for air intake and avoid it

2 Disassemble and remove foreign objects

3 Deepen the submergence depth

4 Check the power frequency

Mechanical seal leakage

1Crystallization phenomenon occurs when the medium contains particles or liquids

2Uneven installation of mechanical seals

3Mechanical seal dynamic and static ring surface without water dry grinding

4Normal wear and tear

1 Clean the pipeline to prevent crystallization

2 Reinstall and flatten

3 When starting the pump, exhaust the air inside the pump to prevent dry friction of the mechanical seal

4 Replace the machine seal

Bearing overheating

1Oil and grease loss inside the bearing

2Lubricating oil aging

3The bearing is faulty

1 Replenish lubricating oil

2 oil change

3 Check, repair or replace

Pump noise field and vibration

1There is air in the pump and pipeline that has not been expelled

2The water pump deviates from the design operating conditions during operation

3The water pump is operating at overload

4Bearing oil shortage or wear

5Poor pump and pipeline support

6Pump cavitation occurs

1 Eliminate air

2 Run near the design point

3 Adjust the valve to reduce load during operation

4 Replace bearings and replenish lubricating oil

5 Strengthen support and adopt vibration isolation measures

6 Improve inhalation conditions to avoid cavitation

Motor overcurrent

1The pump operates at an extremely high flow rate

2Mixing other foreign objects into the medium

3Voltage too low

4Bearing damage

5The rotation speed is too fast

1 Adjust the outlet valve

2 Remove foreign objects

3 Operate the pump at normal voltage

4 Replace bearings

5 Check the power frequency

motor burnout

1 Long term overload operation

2 The stator is damp

3 Motor phase loss operation

1 Adjust operating conditions

2 Improve the operating environment of the unit

3 Check and troubleshoot the power supply

Maintenance and upkeep of pipeline pumps

Maintenance and upkeep of mechanical seals

Dismantling and installation methods for mechanical seals

If you want to choose and learn about other issues, you can call: 021-57239999 orClick to consult experts for selection and quotation