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High vacuum box type atmosphere furnace

NegotiableUpdate on 05/07
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Overview

High vacuum box type atmosphere furnace, also known as atmosphere muffle furnace, vacuum box furnace, vacuum muffle furnace, Maofu furnace, high-temperature furnace, sintering furnace is a basic high-temperature heating equipment in laboratories, suitable for metallographic analysis, metal heat treatment and gas environment reaction in college laboratories, research institutes, factories and enterprises; It mainly consists of furnace body (including lining), electric heating device, vacuum device (mechanical pump+diffusion pump+bellows+vacuum valve+digital vacuum gauge+vacuum gauge+inlet and outlet valves+vacuum pipeline), instrument temperature control system, cooling system, two-way proton flow mixing system and other main parts.

Product Details

高真空箱式气氛炉

1、 Equipment usage:

This seriesHigh vacuum box type atmosphere furnaceAlso known as atmosphere muffle furnace, vacuum box furnace, vacuum muffle furnace, Maofu furnace, high-temperature furnace, sintering furnace are basic high-temperature heating equipment in laboratories, suitable for gas environment reactions in metallographic analysis and metal heat treatment in college laboratories, research institutes, factories and enterprises.

2、 Main technical parameters:

Furnace size: 500 * 500 * 400 (mm) (depth x width x height)

Capacity: 100L

Total installed capacity of electric furnace: 18KW

Heating power: 12KW

Rated power supply: 380V, 50Hz

Control voltage: 380V ± 5%

Design working temperature: 1200 ℃

Operating temperature: Room temperature~1200 ℃ (can be set arbitrarily and comes with programmable)

Heating temperature zone: 1

Cold state ultimate vacuum degree: 6.7 * 10-2pa

Gas permeable: various inert gases, nitrogen, carbon dioxide, etc

Heating element connection: Y/YY

Empty furnace heating time: Room temperature~1200 ℃ ≤ 1.5h

Temperature control method: main control+over temperature alarm interlock

Temperature control regulation method: using intelligent microcomputer thyristor module phase-shift triggered PID control

Temperature control accuracy: ± 1 ℃

Instrument accuracy level: ≤ 0.3 level

3、 Equipment composition: ThisHigh vacuum box type atmosphere furnaceIt mainly consists of furnace body (including lining), electric heating device, vacuum device (mechanical pump+diffusion pump+bellows+vacuum valve+digital vacuum gauge+vacuum gauge+inlet and outlet valves+vacuum pipeline), instrument temperature control system, cooling system, two-way proton flow mixing system and other main parts.

高真空箱式气氛炉

4、 Equipment Overview:

4.1 Furnace body:

4.1.1 Furnace size: 500 * 500 * 400 (mm)

Furnace body dimensions: according to the drawing requirements (length x width x height)

4.1.2 Shell

The shell structure is an outer frame structure, which is assembled and welded from carbon steel. This structure has the advantages of being firm, reliable, aesthetically pleasing, and not easily deformed during long-term high-temperature use.

4.2 Furnace lining:

The furnace lining is made using our company's all fiber specialized technology, achieving excellent heat storage effect. Moreover, this product is easy and fast to construct, and can be directly fixed on the inner layer of the furnace shell. This structure of furnace wall is sturdy and durable, with good energy-saving effect, light weight, and can reduce transportation difficulty. Compared with other products, the advantages are low thermal conductivity, low heat capacity, excellent corrosion resistance, excellent thermal stability, thermal shock resistance, and thermal insulation.

4.3 Electric heating device:

4.3.1 The electric heating element is a high-quality resistance wire, which has good oxidation resistance, high temperature resistance, and high load resistance, ensuring long-term use.

4.4: Instrument temperature control system:

4.4.1 Temperature control system:

This furnace is equipped with a new type of furnace temperature automatic control system, which uses Yudian intelligent programmable instruments for temperature control. It can set the heating rate, insulation temperature, and insulation accuracy according to the set process curve, achieve automatic adjustment and control of heating slope and insulation time, and display theoretical and measured values, improving the control level and temperature control accuracy. This control method adapts the supplied heat to the heat absorption of the workpiece, making it more reasonable and saving energy. The temperature control system also has an over temperature alarm and power-off function.

4.5 Vacuum device:

Mechanical pump+diffusion pump+bellows+vacuum valve+digital vacuum gauge+vacuum gauge+inlet and outlet valves+vacuum pipeline.

4.6 Atmosphere system: Two proton flow mixed gas system

4.7 Cooling water system: including one set of refrigeration cycle unit

5、 Scope of Supply:

The supplier shall be responsible for the items listed in the following equipment supply table, and their technical specifications and main configurations shall comply with the provisions of this agreement. If there are any omissions, the supplier shall be responsible for supplying and shall be deemed to have included them in the total contract price.

serial number

name

quantity

1

Heating furnace body

1 set

2

Product Operation, Maintenance, and User Manual

1 copy

3

Electrical Control Schematic Diagram

1 copy

4

External wiring diagram

1 copy

5

Product Qualification Certificate

1 copy


5.16%. Equipment supply scope and technical documents:

Main electrical components, instrument specifications, and manufacturers of electric furnaces

serial number

Equipment/component name

Specification Model

Quantity (set)

manufacturer

1

furnace body

Water cooling in the middle of the double-layer furnace shell

自制

2

furnace body

Steel plate coated with high-temperature paint

1

自制

3

Furnace body steel

carbon steel

1

Wuxi

4

Furnace refractory material

Alumina fiber

1

Zhejiang

5

furnace lining

Vacuum formed alumina ceramic fiber

1

自制

6

heating element

High quality resistance wire

1

Beijing

7

control system

thyristor

1 set

自制

8

Temperature control instrument

Program temperature control table

1 piece

Yudian

9

electrical components

all

Chint Electric

10

power module

1 set

Japan

11

thermocouple

K division number

1 unit

Shanghai Third Factory

12

vacuum system

Mechanical pump, diffusion pump

1

Beijing

13

intake system

Two way proton flow mixed gas system

1

Beijing

14

cooling system

Refrigeration cycle unit

1

Beijing