Fully automatic crystal vermicelli production line

1、 The production line of crystal vermicelli (strips) is fully enclosed and automated, from starch entering the machine to finished vermicelli exiting the machine. The entire production process does not use any additives (alum), preservatives, or food coloring, and is pollution-free and pollution-free, fully reflecting the production concept of green, environmental protection, nature, safety, high quality, and nutrition. It can produce various types of crystal vermicelli according to different production areas, market demands, and consumer groups. The products produced have a neat appearance, uniform shape, uniform color, crystal clear and transparent, clean and hygienic, easy storage, and convenient transportation. Resistant to boiling and soaking, with a strong and refreshing taste, it is a nutritious, green, safe, and reassuring food that people pursue for health. The equipment is not affected by weather and seasons during the production process. The yield rate is over 95%. The equipment operates at low speed, with a line speed of around 3.5 meters per minute, making it easy and safe to operate. Through practical application in the production process, the machine has been able to maintain its original size and product quality without increasing.

2、 The automated crystal vermicelli machine is based on the production process of crystal vermicelli (strips) using starch as raw material, and the equipment structure matches the production process requirements of crystal vermicelli (strips). In production, a large capacity mixer is used for mixing, and variable frequency speed regulation is used to adjust the thickness of the powder flakes and the time required for aging. Straight strip cutting method to make the strip uniform and consistent. Carry in shaping and drying to make the dried vermicelli (strips) straight in shape. The crystal vermicelli produced has high quality, beautiful appearance, and crystal like luster. It is resistant to boiling, soaking, does not mix with soup, does not stick, and does not stick. Clean and hygienic, with a delicate taste and a smooth entrance. Spiral mixing replaces frame mixing, with the characteristics of fast response speed, high control accuracy, flexible switching mode, good energy-saving efficiency, stable operation performance, fewer equipment failures, and long service life.
Added new technological innovation highlights:
A、 The widening and lengthening of the cold storage has extended the freezing aging time of the powder strip, resulting in stronger toughness of the product; 、
B、 Raise the oven, increase the number of drying layers, prolong the drying time, and improve the gluten of the product;
C、 Using vacuum stirring, the product has fewer bubbles and higher brightness;
D、 Suitable for a wider range of raw materials, with adjustable and controllable space;
E、 Lower equipment energy consumption and greater profit potential;
F、 The whole machine has a design, compact equipment, energy saving and consumption reduction, small footprint, high degree of automation, low production labor, uniform quality of end products, and high yield rate.
The significant features of the equipment include:
By changing the traditional squeezing and leaking ladle type, outdoor hanging rod cooling and sun drying production process, horizontal straight strip cutting, entrainment molding, constant temperature, humidity, low temperature, and freezing, it is not affected by seasonal climate and can achieve continuous and uninterrupted assembly line operation, overcoming many drawbacks of traditional production. It is a powder and silk production and processing equipment. The significant advantages of the equipment include: achieving fully automatic, fully enclosed, multifunctional, automatic feeding, automatic temperature control and other integrated production, with high-tech content, high added value, and pure natural production processes. It is the choice for enterprises engaged in large-scale and original ecological production of crystal vermicelli (strips) machines.

1、 Fully automatic crystal vermicelli production line
Process flow: Preheating → Spiral stirring (constant temperature storage) → Vacuum stirring → Scraper cutting and forming → Steaming (steam) → Cooling → Separation → Room temperature aging → Low temperature aging (cold storage) → Vertical cutting → Low temperature high air volume shaping and drying → Cooling (cold air intake) → Fixed length cross cutting → Packaging.

2、 Advantages of craftsmanship, energy-saving, and full automation
1. Fully automatic vacuum extraction process improves product brightness, reduces bubbles, and is resistant to boiling and foaming.
2. Stainless steel paste scraper molding reduces thickness errors and ensures that product thickness is completely controllable.
3. Steel belt full chain transmission improves the service life and flatness of steel belts, mesh belts (driven by conveyor belts), and powder belts.
4. Aging: Once used at room temperature, closed brake, constant temperature and humidity, natural aging automatically switches to low-temperature aging system.
5. The drying oven adopts multi-layer drying, which improves the heat utilization rate and adds a steam heat exchanger waste heat reuse device, making it more energy-efficient.
6. From raw material input to finished vermicelli output, a closed and programmed operation is adopted.
7. Pollution free emissions during production
3、 Project benefit analysis: (Taking the production line of 10 tons of crystal vermicelli per day as an example)
1. Personnel: 5 people/shift, two shift system, 5 people x 2 shifts x 80 yuan/person ÷ 10 tons=labor cost of 80 yuan per ton
The packaging cost is 120 yuan per ton, totaling 200 yuan
2. Electricity fee: installed capacity of 90kWh, boiler capacity of 27kWh, hourly power consumption (90+27) x 24 hours x 0.75 yuan/kw ÷ 10 tons=210.6 yuan
3. Coal consumption: A 2T boiler is required for a steam consumption of 1.5T/h, with a daily coal consumption of 6.5T. The coal cost is 700 yuan/ton, and the amount is 700 × 6.5 ÷ 10=455 yuan
4. Water volume: 2T/h, water fee 5 yuan/ton, 2 × 24 × 5 ÷ 10=24 yuan
5. Direct production: 200 yuan (labor)+210.6 yuan (electricity)+455 yuan (coal)+24 yuan (water=889.6 yuan)
6. Benefit: The direct production plus the cost of raw materials and packaging materials is the comprehensive product, and other expenses (depreciation, bank interest, sales expenses, taxes, etc. are calculated according to their respective local conditions).
4、 Infrastructure requirements: 1. Factory design: (low requirement size)
A. 9-10 ton vermicelli production line: 75 meters long, 8 meters wide, and 6 meters high
B. 7-8 ton vermicelli production line: 75 meters long, 7 meters wide, and 6 meters high
C. 4-5 ton vermicelli production line: 50 meters long, 7 meters wide, and 6 meters high
D、 2-3 ton vermicelli machine production line: 40 meters long, 7 meters wide, and 6 meters high
2. The indoor floor is flat and can be secured with foot screws;
3. Ventilation and transparency, no dust pollution, convenient water supply and drainage, equipped with water, electricity, and steam that match the equipment.
5、 Pre sales and after-sales service of the company
Our company produces crystal vermicelli machine, noodle machine, flour machine, Hot dry noodles, Rice noodles machine, potato starch equipment, wheat starch equipment, airflow dryer and other equipment, all of which provide customers with pre-sales services such as plant layout design, market analysis, feasibility study report, etc. The company's professional installation technicians go to the user's site to install and test the machine, ensuring the quality of the entire installation; Train technical operators for users to achieve operation and normal production as the standard; Establish user profiles and track services at any time. The company provides year-round tracking services for the operation status of sold equipment, user needs, and opinions. Any problems discovered are promptly resolved by the company's professional technical personnel on-site; The equipment is covered by a one-year warranty from the date of self debugging. The company provides 24-hour response, 365 day uninterrupted technical support, and long-term supply of various accessories (for a fee) and other after-sales services for the equipment.

24-hour consultation hotline Manager Zhang (mobile number is WeChat) Manager Zhang

At the same time, we also have professional equipment for processing sweet potato starch, potato starch, cassava and kudzu root starch, all of which are raw materials for making vermicelli