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Shanghai Chuanshuo Automation Technology Co., Ltd

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Explosion proof dust monitoring device

NegotiableUpdate on 03/04
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Overview

Implement warning function in the following flammable and explosive places:

Product Details

Product Introduction
1.1Online dust concentration monitoring systemCS-FM1001It is an instrument system device for continuous monitoring of dust emissions, with real-time alarm function, to meet the monitoring needs of enterprises for workshop dust concentration. This plan provides the following design description for enterprises without monitoring systems.

1.2 Applicable occasions

This product also has mining safety certification(MA)Suitable for harsh environments such as coal mines, as well as metal and non-metal mines with explosive gas (dust) hazards; At present, according to the requirements of the Ministry of Environmental Protection, workplaces with explosive conditions must implement continuous monitoring of dust concentration and total dust.

Implement warning function in the following flammable and explosive places:

1Metal production and processing: aluminum powder, zinc powder, silicon iron powder, magnesium powder, iron powder, aluminum processing grinding powder, etc;

2Grain production and processing: wheat, starch, sugar, milk powder, corn flour, soybean flour, etc;

3Feed production and processing: blood meal, fish meal, corn meal, etc;

4Agricultural and sideline products: cotton, tobacco, tea powder, etc;

5Forest product categories: paper powder, wood powder, etc;

6Synthetic materials: plastics, rubber powder, dyes, food additives, etc;

7Drug processing category:Lactic acid bacteria granules, cisapride capsules, penicillin, Banlangen granules, etc

8.Coal powder and other places.

1.3 design standards


This design strictly follows the following national standards and specifications:


GB3836.1-2010Explosive Dust Environment 1 Part: General Requirements for Equipment


GB3836.4-2010Explosive Dust Environment 4 Part: Intrinsically Safe Type“i”Protected Equipment


MT163 - 1997General Technical Conditions for Direct Reading Dust Concentration Measurement Instruments


2Introduction to the Configuration of Online Dust Concentration Monitoring System

Online dust concentration monitoring systemCS-FM1000 seriesfrom



The dust concentration sensor, instrument, alarm, and power box are used to achieve online detection and real-time alarm of dust concentration in the workshop. Enterprises can grasp the dust concentration in the workshop in real time.2.1.1


Application of dust concentration sensorUsing the principle of light scattering to directly measure the total dust concentration, the measurement data is displayed on site, and the frequency that is compatible with the safety monitoring system is outputRS485(Choose one of the two signals)


For monitoring system processing, it is a monitoring instrument fixedly installed in the workplace. This sensor can be connected to a security monitoring system or used separately with a power source. The sensor consists of a sampling head, a detection device, a microcontroller system, and an exhaust system. Suitable for continuous monitoring of total dust concentration in the atmosphere of dust workplaces such as mines, cement plants, power plants, coal mines, construction sites, and research institutes. Can accurately and timely reflect the pollution status of dust in the workplace.2.1.2


Technical characteristics of dust concentration sensor1)


The rated working current is small, greatly reducing the burden on the on-site power supply;2) 12The input voltage range is wide, and the instrument operates within the input voltage range24V~VDC(Intrinsic safety power supply)


3Can work normally within the scope;


)Directly read the mass concentration of dust particles in the air;4)


We have absorbed and digested advanced dust detection technologies both domestically and internationally, utilizing the principle of light scattering to detect dust. The detection data is processed by a microprocessor to directly display the dust mass concentration and convert it into a data signal output;5)


6By using infrared remote control to calibrate the parameters of the sensor, it is possible to adjust without opening the cover, making calibration easier;)Real time and accurate understanding of the dust concentration on site, as well as200-1000HZorRS485Signal, or achievable0-5V4-20MAThe output of current can detect the trend of dust concentration changes, achieve long-distance transmission, and can also be compatible with various standards200-1000HZ


Secondary instrument connection for input.2.1.3


Main technical parameters of dust concentration sensor(1)


Measurement principle: light scattering principle;(2)


Measurement object: Dust mass concentration in coal mines or other dust workplaces containing gas or coal dust explosion hazards;(3)Measurement error: ≤±10%


(4)Measurement range of total dust concentration:0mg/m³~1000 mg/m³ (customizable)


1ug/m3-50000ug/m3)(5)Display mode: Four digits


LEDDigital tube;(6)Signal output:(200 - 1000)HZFrequency signal,


RS485Choose any interface;(7)Working voltage:12-24VDC(intrinsically safe)Working current: ≤


56mA(8)Sampling traffic:


2L/min(9)


Overall dimensions:270x145x73mm(10)


Weight:1.6kg(11)


Explosion proof form: mining intrinsic safety type, explosion-proof mark:ExibI


  • (12)Usage environment:Temperature:

  • 0- 40Relative humidity: ≤

  • 95%Atmospheric pressure:

  • 80 kPa - 110 kPa


2.2 Coal mines or other dust workplaces with gas or coal dust explosion hazards.

instrumentmoduleThe instrument module can control the audible and visual alarm by connecting the on-site detection data of the real-time dust monitor to monitor the on-site dust content in real time, such as dust overrun alarm, starting linkage mechanism, such as fan dust reduction, spray dust removal, closing related equipment and other functions. Can be within the measurement range(0-1000mg/m3)Set alarm values arbitrarily,And can be connectedPLCThe


DCS

3.1 Or industrial personal computer and other terminals can output on-off signals based on customer demand to linkage the fan or spray device for timely dust removal, so as to prevent dust exceeding the limit from endangering the safety of workers and enterprises.

  1. System installation and implementation

    Installation location
    Hanging or fixing instrument brackets at dust detection points related to the production workshopMake the following preliminary configuration based on the picture:The online monitoring probe needs to be installed at a distance from the ground201.2-23At a height of meters, this height is more reasonable for dust monitoring. Dust accumulates and suspends evenly at this height, and the monitoring equipment is suitable for3About one square meter (refer to the actual spraying room in the figure below)


2Set design and installation


An online dust monitoring and alarm linkage system is installed in the spray booth, with low-level sound and light alarms, high-level fire linkage alarms, or connected to the spray host.Installation and UsageIndoor environmental requirements: Temperature:0- 40℃; Relative humidity: ≤95%Atmospheric pressure: 80 kPa - 110 kPa


Power Supply:


12-24V


● Avoid spray and water drops from entering the instrument.


The instrument must be tested against the wind


● Avoid falling from high altitude to prevent damage to the instrument.4. Precautions


(1)Instruments should be placed indoors as much as possible, and outdoor placement requires relevant protective measures against high temperatures, lightning strikes, and rainwater. If the environment where the instrument is used is humid, it will affect the accuracy of the instrument and should be dehumidified.


(2)The instrument should not be cleaned for a long time, and should be kept clean and properly stored.