ELBE coupling 0.107.100.01 Sanitary grade, corrosion-resistant characteristics

ELBE coupling 0.107.100.01 Sanitary grade, corrosion-resistant characteristics

Food high-speed mixing and conveying equipment: hygienic, maintenance free, corrosion-resistant transmission solution

Project background and working condition requirements

The sauce production line of a large food processing enterprise includes a high-speed mixing kettle and an automated conveyor line. The mixing kettle has a speed of 3500-4500rpm, a rated load of 750-850Nm, and the conveyor line has a speed of 3000rpm. Core requirements: Transmission components are hygienic, easy to clean, and meet food grade requirements; Smooth high-speed operation ensures even mixing of the sauce; Adapt to humid, acidic and alkaline corrosive environments, maintenance free, and have a long lifespan; Axial compensation absorbs thermal expansion, contraction, and installation deviation of the stirring shaft. The original stainless steel elastic coupling had problems such as high high-speed vibration, easy aging of the elastic body (requiring replacement after 3 months), corrosion and rust, and insufficient compensation, which affected the quality of the sauce and the continuity of the production line.

Selection and Installation Plan

ELBE 0.107.100-0001 universal joint is selected for the drive end of the mixing kettle and conveyor line, connecting the motor to the mixing shaft/conveyor roller reducer. Utilizing its non exposed lubrication structure and smooth surface design, in compliance with food hygiene standards; High strength alloy material is corrosion-resistant and suitable for humid acidic and alkaline environments; 35mm axial compensation absorbs thermal expansion and contraction of the stirring shaft; Dynamic balance correction is suitable for high-speed operation at 4000rpm.

Application effect and value

After application, the high-speed operation of the mixing kettle has low vibration and noise, the uniformity of sauce mixing is improved, there is no layering or clumping phenomenon, and the stability of product quality is enhanced; The coupling is corrosion-resistant, rust free, easy to clean, and meets the hygiene requirements of food production; The maintenance free design enables the production line to operate continuously for 24 months without the need to replace parts, reducing maintenance costs to almost zero; The axial compensation function protects the mixing shaft and bearings, doubling the service life of the bearings and increasing the overall efficiency of the production line by 10%, providing a guarantee for high-quality and continuous production in food enterprises.

ELBE coupling 0.107.100.01 Sanitary grade, corrosion-resistant characteristics