Drum inspection scale - automated matching weighing machine

Drum inspection scale - automated matching weighing machine

On a busy production line, boxes of goods are passing through the conveyor belt at a speed of 20 pieces per minute. Surprisingly, the weight data of each item was accurately captured during the transportation process, with an error of no more than 10g weight - this is not a fantasy of future factories, but a real change brought about by the power conveyor drum weighing scale.

Traditional production lineoftenWhat scene did you see? It is the workers who struggle to lift the goods onto the weighing scale, and the production rhythm is forced to pause due to the weighing process. The innovation of the power transmission drum weighing scale lies in breaking this inefficient mode. Just like the ETC system on highways, which allows vehicles to complete payments without stopping, this equipment enables goods to be accurately measured by the weighing sensor under the drum while maintaining the conveying state.

Drum inspection scale - automated matching weighing machine

After introducing the system, a certain electronic accessory factory in Guangdong reduced the daily number of manual re inspections by 120 times, and the sorting accuracy increased from 92% of manual operations to 99.8%. More noteworthy is that the system will automatically generate a "Weight Deviation Distribution Map", which intuitively displays the time periods when unqualified products occur, helping engineers discover potential problems such as equipment wear and changes in raw material density.

Extracting value from massive industrial data is the proposition of intelligent manufacturing. The built-in data management system of the power conveyor drum weighing scale is like a tireless statistical analyst. It can store over 100000 weighing records and automatically generate 16 quality reports, including the CPK process capability index. A certain automotive parts supplier successfully reduced the standard deviation of product weight from 0.43kg to 0.17kg using these data, meeting the VDA6.3 standard required by German customers.

The modular design of the equipment also reflects industrial intelligence. The replacement of the weighing module using a quick release structure only takes 15 minutes, which is 1/6 of the maintenance time of traditional equipment.

When we re-examine the inconspicuous weighing process on the production line, we will find that it has already surpassed the scope of pure measurement. The power conveyor drum weighing scale is redefining the boundaries of industrial quality control - transforming post inspection into process monitoring, upgrading isolated operations to system integration, and making data truly the fuel driving manufacturing. In today's era of intelligent manufacturing, such equipment is not only a tool, but also a strategic pivot to promote industrial upgrading.

产品量程： 30kg、60kg、100kg、150kg、200kg、、300kg、500kg、600kg、

Table size: 300 * 400; 400*500； 500*600； 600*800； 800 * 1000mm; other specifications and lengths can be customized

Error sensitivity: 1g, 2g, 5g, 10g, 20g, 50g, 100g, 200g.

Roller diameter: 38mm, 50mm, 60mm

Roller material: galvanized roller, stainless steel roller.

Instrument options

(1) Ethernet interface options

(2) WIFI interface options

(3) Bluetooth interface options

(4) Real time clock RTC