Deyang vibration aging instrument, equipment for eliminating welding stress

Vibration aging equipment manufacturer

The development trend and intelligent upgrade of vibration aging instrument

With the advancement of industry4.0With the arrival of the times, vibration aging instruments are undergoing profound technological changes. Intelligence, automation, and informatization have become the main directions for the development of vibration aging equipment. This article will analyze the development trend of vibration aging instruments and explore the technological innovations brought about by intelligent upgrades.

The intelligent upgrade of the vibration aging instrument is first reflected in the innovation of the control system. The new generation of VSR adopts an intelligent control system based on industrial Internet, which can realize remote monitoring and management of equipment. Through IoT technology, operators can view the real-time operation status, processing parameters, and timeliness of devices from anywhere through their mobile phones or computers. The system also has self diagnostic function, which can automatically identify faults and provide repair suggestions, greatly improving the reliability and maintenance efficiency of the equipment.

In terms of data processing and analysis, modern vibration aging machines are equipped with * data acquisition and analysis systems. The device can collect real-time vibration signals, stress changes, and other data, and establish a mathematical model between the workpiece and process parameters through big data analysis technology. Based on machine learning algorithms, the system can automatically optimize process parameters based on historical data, achieving personalized and precise time processing. This intelligent parameter optimization not only improves processing efficiency, but also reduces reliance on operator experience.

The development of vibration aging instruments is also reflected in functional integration. The new equipment not only performs vibration aging treatment, but also integrates multiple functions such as stress detection, deformation measurement, and quality evaluation. A complete quality control system has been formed through linkage with other testing equipment. For example, automatic stress detection is performed before and after processing to evaluate the timeliness effect in real time, ensuring that each workpiece meets the predetermined quality standards.

In terms of hardware, vibration aging instruments are developing towards miniaturization and lightweighting. The new exciter adopts rare earth permanent magnet materials and precision manufacturing technology, greatly reducing its volume and weight, while significantly improving the excitation force and frequency range. This enables vibration aging technology to be applied in more situations, especially in environments with limited space.

Looking ahead to the future, vibration aging instruments will be more closely integrated into intelligent manufacturing systems through collaboration withMESTheERPIntegrate the management system to achieve full process digital management of the production process. The application of artificial intelligence technology will enable vibration aging machines to have stronger autonomous decision-making capabilities, truly achieving unmanned automated production. These technological innovations will drive the application of vibration aging technology to new heights in the manufacturing industry.

Our company provides free delivery of stress relief equipment and aging vibration metersdoorServices, including installation and debugging, training of technical personnel, equipment upgrades, etc., with free warranty within one year and lifelong maintenance.

1、 Advantages of welding casting stress treatment instrument technology:

Practice has proven that replacing thermal aging with vibration aging can save energyMore than 90%, improve deformation resistance by more than 30%, increase dimensional stability by more than 30%, and increase fatigue life by more than 20%. The processing time usually only takes 15-40Minutes, regardless of location, not limited by workpiece size, shape, weight, etc., can handle workpieces ranging from several kilograms to several hundred tons. Portable workpieces can be processed on-site without transportation and can be inserted between any process for processing. The use of vibration aging can improve work efficiency by dozens of times. It has the advantages of reducing environmental pollution, shortening production cycles, improving working conditions, and making the process simple. It is a process with low investment, fast results, and significant comprehensive benefits.

2、 Equipment configuration for welding casting stress treatment:

JG-T6YThe characteristics of the LCD vibration aging device (welding casting stress treatment instrument) include:

1. Easy to use, only requires 4 presses to operatekeyIt is easy to grasp the essentials of operation in a short period of time.

2. High definition LCD screen displays the dynamic curve of stress changes during aging at any time.

3. The usage functions include: fully automatic, semi-automatic, and manual integrated operation program, with complete functions.

4. Automatically scan the frequency, confirm whether the timeliness processing effect is appropriate, and provide a revision plan.

5. If there is an abnormal form of the device during operation, the device can automatically determine and provide the correct usage method.

6. Adopting mature pulse width modulation technology, it has strong anti-interference ability.

7. Automatically select the optimal point for time processing, display the changes in curve data on the LCD screen, and monitor in real-time.

8. The time processing result curve is merged and displayed for easy observation of various data.

9. The fault analysis function includes issues such as current overload, voltage overload, speed and frequency signal faults, and circuit connections. The LCD screen will provide clear solutions to these problems, making it easy to use.

10. High speed thermal printer, capable of printing curve data for easy archiving.

11. Adopting high-power anti vibration permanent magnet slotless DCmotorThe eccentricity is not adjustable.

12. The device has a small size and can be moved to * * * location for use at any time, making it extremely convenient to use.

Vibration aging processing machine, stress relief machine, stress relief equipment, vibration aging instrument--Manufacturer Directsales！

3、 Technical parameters of welding casting stress treatment instrument:

1. Greater excitation force: 15KN (adjustable)

2. Speed range: 0-10000R/MIN (adjustable)

3. Workpiece weight that can be processed: 0-20T (adjustable)

4. Steady speed accuracy: ± 0.5R/MIN

5. Motor power: 1.5KW

6. Acceleration range: 0-199.9 M/S²

7. Online printing of A-N.A-t curves and data comparison, automatic judgment of timeliness results

4、 Selection of Welding and Casting Stress Treatment Instruments

1. This device has low environmental requirements and is suitable for various harsh industrial environments and working environments. The relative humidity is not higher than 80%, and the ambient temperature is -20 ℃ -40 ℃. Please preheat for 10 minutes when using below -20 ℃.

2. The host of the device is configured uniformly, and different exciters are selected according to the weight of the customer's aging workpiece. However, the higher the exciter power, the better (see device technical parameters).

3. This device has a printing function that can instantly print the timeliness results as quality records for timeliness processing. If the last column of the printed result shows "OK", it indicates that the timeliness process meets the national standard requirements.

4. This equipment is suitable for aging treatment of welded parts and is suitable for production workshops with harsh working environments.

5、 Delivery cycle, method and quality assurance of welding casting stress treatment instruments

Delivery time commitment:
1. Product delivery time: Try to meet the user's requirements as much as possible. If there are special requirements that need to be completed in advance, our company can specially prepare for production and installation to strive to meet the user's needs.
2. When delivering the product, the company provides the following documents to the user:;
① Technical User Manual
② Warranty Certificate

6、 After sales service for welding and casting stress treatment instruments:

Installation and debugging:For new equipment users, the company dispatches experienced equipment installation engineers for installation and debugging. The company provides free guidance on equipment installation and engineering technical services.

Maintenance and upkeep:Vibration aging equipment, like other mechanical equipment, also requires regular maintenance and upkeep. Even if the equipment has not malfunctioned, it still needs to be regularly maintained according to maintenance standards.

Operation training: Company service engineers provide on-site training for new equipment users' operators.

Equipment repair:Once the equipment malfunctions abnormally, the company provides remote guidance for maintenance through various communication methods and postal parts. For equipment that users cannot repair