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Qinhuangdao Victor International Trade Co., Ltd

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8th Floor, Phase II, Jingyuan Business District, No. 182 Youyi Road, Haigang District, Qinhuangdao City, Hebei Province

Continuous automatic vacuum low-temperature frying unit

NegotiableUpdate on 05/20

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Nature of the Manufacturer: Producers

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Overview

The JH-800T continuous automatic vacuum low-temperature frying unit is our company's advanced fruit and vegetable chip processing equipment with independent intellectual property rights (so far, only a few developed countries such as the Netherlands, the United States, and Japan have mature continuous vacuum frying machines). This frying unit has advantageous processing performance, and the computer can store the process parameters for processing dozens of types of fruit and vegetable crisps. The intermittent vacuum fryer significantly saves manpower and energy consumption, thereby avoiding factors that may affect product quality. Compared with foreign continuous vacuum fryers, it belongs to the * mode in the current processing of fruit and vegetable crisps.

Product Details

JH-800TContinuous automatic vacuum low-temperature frying unit

JH-800T continuous automaticvacuumLow temperature frying unitOur company owns independent intellectual property rightsadvancedFruit and vegetable chip processing equipment (so far, only a few developed countries such as the Netherlands, the United States, and Japan)Waiting for the countryHaving a mature continuous vacuum fryer. This frying unit hasadvantageThe processing performance of the computer can store the process parameters for processing dozens of types of fruit and vegetable crisps. Intermittent vacuum fryersignificantSave manpower and energy consumption,thusAvoiding human factors that may affect product quality. Compared with foreign continuous vacuum fryers, it belongs to the current category of fruit and vegetable chip processing*Mode. Having a structurepeculiar, Userest assuredFeatures such as easy operation, low failure rate, and automatic energy-saving; Incoming materialsThe entire process of discharging, vacuum frying, variable speed degreasing, and external circulation heating of oil and fat is automatically controlled by computer (PLC); It has functions such as online continuous oil filtration, automatic oil replenishment, and automatic slag cleaning; greaseBeginning*Working in a stable low temperature range (80-95 ℃), the oil quality will not deteriorate; The product is fed continuously in a quantitative manner, with a high and stable vacuum degree (-0.098MPa), resulting in high expansion of the product. The sheet shape and oil content have reached a high level, and the product quality is excellent

Fruit and vegetable crisps have a combination of color, aroma, taste, and shape, suitable for people of all ages and genders. As a high-tech food, it is not a singular product.Not only for leisure, but also for developing multiple series of products, providing good conditions for expanding the market:

(1) Fruit and Vegetable Crispy Series:About 60 sub varieties;

(2) Convenient cuisine series:Soup ingredients, spicy oil/sauce, pizza toppings, and upgraded onesHigh*Instant noodle side dishes;

(3) Dried fruit series:Distinctive dried fruits, such as fresh green fava beans, green peas, fresh peanuts, fresh walnuts, and chestnuts in season;

(4) Aquatic product series:River/seawater products, such as smaller fish, shrimp, crabs, clams, including pet food processed from water products;

(5)糕点馅料系列：Developing ChinapureFruit and vegetable mooncake filling/eight piece filling (such as pineapple, strawberry, apple, jujube, taro, pumpkin, etc.), and you can also develop your own innovative filling pastries and create new pastry brands;

(6) Meat protein series:Animal/poultry meat, cicada pupae, scorpions, grasshoppers and other insects, soy products suitable for the market;

(7) Chinese Herbal Medicine Series:Refers to the development of characteristic traditional Chinese medicine and the processing of fresh Chinese medicine products, such as ginseng, white fruit, silkworm, deer meat, etc

Ready to eat and medicinal foods such as hawthorn, jujube, lily, yam, pumpkin, etc.

(8) Conceptual product series:The product combination is flexible and diverse, and can offer products such as fruit and vegetable milk companions, alcohol companions, love companions, online food, aviation leisure food, etc.CorrectConsumers are familiar with concepts such as "green" and "natural". These provide excellent materials for differentiated marketing strategies.

In short, fruit and vegetable crisps processed by vacuum frying are not only simple snack foods, but also slightlyallocateMultiple food series can be derived (the process is not complicated, the key lies in the combination and packaging). Various new product developments emerge endlessly, with a large market coverage and lasting market vitality.

Main processing equipment and standard process flow for fruit and vegetable crisps:

连续自动真空低温油炸机组

　　JH-800T unitIt has good operation and processing performance, and its equipment composition and various process parameters stored by the computer can process chips of French fries and various fruit and vegetable raw materials; Compared to the currently popular intermittent vertical vacuum fryer degreaser, it cansignificantSave manpower and energy consumption, product qualitysignificantImprove the taste and appearance of the product*High level. It has a reasonable structure, reliable operation, convenient operation and maintenance, high degree of automation, and various parameterscheckpointcompareMany; It also has additional functions such as continuous oil filtration, automatic oil replenishment, high-speed variable frequency oil removal, and manual/automatic switching operation*With added flexibility and further savings in manpower,reduceUnit consumption cost.

　In addition, compared with the continuous frying machines currently on the market, this machine also has the following advantages:

　　1This machine adopts a mesh belt immersion type grid pushing deep frying, that is, the material is located between the upper and lower synchronous pushing mesh belts, and the entire immersion is below the frying liquid level for grid and timed pushing deep frying. This can ensureallThe materials can all come into contact with the frying oil during frying, and undergo good heat exchange at the same time, thus solving the problem of frying float in old spiral push frying machines and further improving the quality and consistency of the products.

　2This machine adopts a high-performance wound tube heat exchanger customized by our companyincreaseWhile increasing the heat exchange area, furtherincreaseThe passage gap of frying oil in the heat exchanger channel (stainless steel tube with a diameter of 12) ensures that during the continuous frying process, the heat exchanger will not experience the embarrassing situation of slag blockage and termination of frying.

　　3This machine adopts a vertical variable frequency oil removal structure in the vertical direction, with a reasonable structurehigh efficiencyGreatly improvetallVacuum degreasing*By limiting the speed and combining the frequency converter with the variable frequency oil removal motor, a 100Hz variable frequency oil removal can be achievedeffect(The frequency of normal voltage is 50Hz), speedmoreQuick, the bodymoreStable, with a significant oil content in the productreduceThe oil removal speed is adjustable from 300-1000r/min.

　　4Imported highperformanceThe Roots assisted vacuum pumpreduceAt the same time as using electrical power, the suction speed of the auxiliary vacuum of the inlet and outlet gate has been increasedeffectRate, maintenance free operation mode*Add a reasonable mode that is close to continuous production.

　　5Dual indicators of frying temperature, vacuum degree, and aerodynamic propertiesinspectionAnd display mode, further enable the frying machine to operate continuously and automaticallymorereasonablefast.highlightThe dual temperature circulation system (i.e. the hot oil and cold oil circulation system used in this machine) ensures that there is no significant deviation in the oil temperature at the front and rear ends of the fryer, preventing uneven frying and poor product quality control due to excessive oil temperature deviation.

　　6The hybrid application of PLC and touch screen enables the production mode of human-machine dialoguehealSimplify the transition between manual and automatic operations towards rationalizationhealSimple and smooth addition, parameter modification*Easy to understand, with specific indicators and parameters*Add it at a glance. *The information alarm and query system enables equipment maintenance and repair*Simple and easy to implement.

　　Main performance and technical indicators of the equipment

　　1Equipment Product Code:Continuous vacuum frying equipment JH-800T

2Production capacity: (taking processing French fries or potato chips as an example)

120kg/h； 2640 kg/d， Annual output of 800 tons

　　3operation mode:

Continuous/automatic (automatic feeding, automatic discharging, computer-controlled automatic operation)

　4Processing scope:French fries, fruit and vegetable crisps

　　5Energy indicators:

⑴. Steam consumption: 350 kg/h（*Big)

⑵. Electricity consumption: 55 kW (installed capacity)

⑶. Power supply: AC 380V × 3, with a relative error of ± 5%, 50Hz

　6Water consumption:About 0.35 T/h

　　7Total weight of equipment:8T

　　8Main technical indicators:

　　⑴.Vacuum degree: -0.096MPa to -0.1MPa (equilibrium)

　　⑵.Medium temperature:

a. Vacuum fryer oil temperature: 83 ℃~98 ℃

b. Vacuum pump cooling water temperature: 20 ℃~28 ℃ (temperature during summer)not exceed30℃）

　　⑶.Pressure value:

a. Pneumatic system pressure: 0.60 MPa

b. Steam pressure:

Boiler output pressure: 0.35 MPa (main steam pipeline)

Tube and tube heat exchanger: 0.15 MPa~0.25 MPa (vacuum fryer oil heating)

　　⑷.Time control range:

a. Frying time: 30 min to 90 min (adjustable)

b. Oil removal time: 0.5 min to 1.5 min (controllable)

　　⑸.Human machine control and information exchange:

Use touch screens to achieve human-computer interaction and query fault information after sound and light alarms.

　　Note:

1. The variety, specifications, and quantity of the above-mentioned equipment will be designed and improved according to the user's requirements and user conditionschange.

2. The above equipment can achieve the integrity and stability required for installation, debugging, and normal implementation of vacuum low-temperature frying production.

JH-800Tcontinuous automaticvacuumLow temperature frying unit

Production capacity: 120-150Kg/h

● Installed capacity:55kW

Working voltage: 380V 50Hz

● Total mass of the unit:8T

The working area of the unit is 4500 × 7000 (mm)

The indoor installation height of the unit is 4200 (mm)

Working temperature: 85-95 ° C

Work pressure: -0.96 to -0.98MPa

JH-800Tcontinuous automaticvacuumLow temperature frying unitIt is produced by JH-800TContinuous vacuum fryer、Spiral wound stainless steel tube heat exchanger、Stainless steel dual filterVacuuminjector、stainless steel water tank、4000L stainless steel oil storage tank、Stainless steel return oil tank、stainless steelFeeding machineStainless steel fabric machineAssemble the equipment.