Composite salt spray corrosion-resistant box

Product model: DYFH-1000T

Product Description: Composite Salt Spray Test ChamberThe description of internal and external dimensions shall be based on the actual product:

The dimensions of the inner box are approximately: width 1300 * height 750 * depth 940MM

Outer box size approximately: width 2200 x height 1780 x depth 1160MM

Inner box capacity: 1000L

Composite salt spray corrosion-resistant boxProduct Album

Simulation testing environment for composite salt spray corrosion resistant box andPerformance characteristics：

1、 Salt spray testing environment:

1. Temperature range: room temperature~55 ℃;

2. Temperature error range in the testing area: ± 2 ℃;

3. Temperature fluctuation: ± 0.5 ℃;

4. Heating rate: 0-1.3 ℃ per minute;

5. Adjustable range of salt spray settling amount: 0.5~5ml/minute, continuously adjustable;

6. Uniformity of salt spray deposition: ± 0.2~0.5ml;

7. Salt solution transportation method: Peristaltic pump with adjustable speed for transportation;

8. Peristaltic pump adjustable speed range: 0~99ML/minute;

9. Temperature range of atomized salt spray compressed air saturator: room temperature~63 ℃;

10. Temperature error range of compressed air saturator: ± 0.5 ℃;

11. Temperature fluctuation of compressed air saturator: ± 0.5 ℃;

12. Compressed air pressure regulation range: 0~2.5Bar;

13. Compressed air saturator water level protection: three-stage electronic photoelectric sensing water level sensor;

14. Heating method: external radiation heating;

15. Overheating protection method: The PT100 temperature sensor provides false alarm protection, while the secondary thermocouple stops running due to overheating,

Simultaneously alarm protection.

Composite salt spray corrosion-resistant box condensate waterWorking principle：

1. Temperature range: room temperature~50 ℃;

2. Temperature error range in the testing area: ± 2 ℃;

3. Heating rate: 0-1.5 ℃ per minute;

4. Humidity range:~99.9%;

5. Humidity rise rate: 0-7%/minute;

6. Heating method: independent water tank heating inside the box;

7. Water level control method for humidification: water level sensor combined with solenoid valve for control and protection, mechanical water level valve for control and protection.

8. Heating accidental heating protection method: The upper PT100 temperature sensor provides false temperature alarm protection and stops running at the same time. The secondary thermocouple stops running due to overheating and also triggers an alarm for protection.

9. Automatic lid opening function: temperature and humidity control.

10. Static function: The temperature and humidity are based on the temperature and humidity of the testing environment.

Composite salt spray corrosion-resistant boxprogrammingUsage：

One test cycle consists of a 4-hour salt spray test, conducted in accordance with DIN50021-SS

4-hour protection under standard climatic conditions, DIN50104-23/50-2 (including cooling phase)

Arrange a 2-day repair phase and use this test method to evaluate the corrosion characteristics that occur through salt, moisture, and temperature under static load.

Hardware of composite salt spray corrosion-resistant boxDesign points；

1. High quality composite material integrated molding to prevent equipment from deforming at high temperatures;

2. Control the opening and closing of the box cover, and easily start the box cover in an automated manner;

3. The front window allows for easy observation of the corrosion situation of the test sample;

4. Multi directional adjustment of the atomizing nozzle, making it convenient for users to find the atomization position of salt spray settling amount;

5. Adjustable speed peristaltic pump avoids the drawbacks of traditional atomization of salt spray through compressed air siphon, which makes it difficult to adjust the uniformity of sedimentation;

6. High resolution touch screen, visually displaying the operating status of various parameters;

7. The forced automatic defogging system avoids the traditional situation where the salt spray box cover can be opened at any time, causing salt spray to overflow and corrode laboratory and other equipment;

8. Automatic drying compressed air salt spray and saturated compressed air salt spray switching system to ensure the requirements of different salt spray testing standards;

8. Dry sealing completely isolates the communication channel between the box and the laboratory environment;

9. The large capacity salt solution tank meets the needs of the entire week's salt spray test;

10. Thoughtful random free fittings to avoid difficulties in connecting fittings of different global standards;

11.0.9 meters of low front design, convenient for testing engineers to access and place test samples;

12. The tilted front edge design inside the box increases the testing area and effectively utilizes the space inside the box;

13. Adopting the dry wet bulb method for humidity sensing

Control system software for composite salt spray corrosion-resistant boxfunction：

1. A concise and intuitive operating interface that facilitates users to observe the running status and data situation at any time;

2. The heating rate and PID changes can be observed on the touch screen, making it convenient to observe the heating and humidification during the testing process;

3. Compressed air saturated salt spray and compressed air dry salt spray can be switched freely to meet different salt spray testing needs;

4. The temperature and humidity change curve can be observed on the touch screen;

5. Temperature range timing function; You can set a temperature range, and the testing process will only be timed within this temperature range. It will not be timed below or above this temperature range.

6. Automatic defogging time setting; At the end or during the salt spray test, when it is necessary to open the box cover, the equipment will automatically blow out the salt spray inside the box to prevent salt spray from overflowing and corroding other equipment in the laboratory.

7. The temperature of the compressed air water saturator (bubble tower) can be set;

8. Turn on and off the fault alarm sound; To meet the preferences and needs of different users.

9. The temperature and humidity will operate according to the set temperature trajectory.

During the testing process, after the power is cut off, the test can be automatically restarted or manually restarted.

11. Calibration of temperature, humidity, and compressed air saturator temperature inside the box; When there is a deviation in temperature, humidity, or the temperature of the compressed air saturator inside the box. The deviation generated can be calibrated through the operation interface.

12. The standard configuration of the compressed air saturator is automatic water addition. And there are three-level water level sensors to ensure that the compressed air saturator will not overheat the heater without water.

13. Input and output port icon indication function; The operator can directly see the input and output status on the operation interface. It is of great help to maintenance personnel and remote problem solving during maintenance.

14. Remote networking function; This function can save the testing process data on the computer. There is no limit to the number of days to save.

The data saved on the computer can be saved in two forms: curve and EXCEL.

15. Automatic discharge of residual salt solution at the bottom of the container.

Precautions for operating the composite salt spray corrosion-resistant boxThis function is entirely designed to meet the needs of the G85-5 cycle salt spray test standard (SWEET cycle salt spray test) for automotive aluminum radiators. This testing standard requires that residual waste solution must be kept at the bottom of the container during salt spray testing The drainage pneumatic valve can be automatically closed to ensure that the waste solution remains at the bottom of the tank. When switching to other testing environment steps, the waste solution will be automatically discharged.

Main hardware of composite salt spray corrosion-resistant boxDesign points

1. Standard template testing sample rack; Configure different numbers according to device size.

2.80L external water tank; When there is no water source near the box, it is convenient to move to the nearest water source to prepare salt solution.

3. Exhaust pipe (50mm); Randomly include 3 meters, as well as three self sealing adhesive free 90 ° bend joints and direct heads.

4. Water pipe (20mm); Randomly include 3 meters, as well as three 90 ° elbows and direct heads each.

5. Peristaltic pump head and no matter what; Randomly configure peristaltic pump tubes for 18 months.

6. Other attachments. Power cord, air pipe, water pipe, oil-water separator, etc.